


Vol 59, No 9-10 (2018)
- Year: 2018
- Articles: 23
- URL: https://journals.rcsi.science/0026-0673/issue/view/14673
Structural Steels
Effect of Carbon and Niobium Content on the Kinetics of Decomposition of Supercooled Austenite in Rolled Metal and Near-Weld Zone of Pipe Steels
Abstract
The effect of the content of carbon and niobium on the kinetics of the phase transformations of austenite and on the mechanical properties of the matrix metal and of the weld-affected zone is studied. The differences in the kinetics of the austenite transformations under post-rolling cooling of sheets and under the heat effect of welding on the matrix metal are shown.



Article
A Study of the Cold Resistance of Coiled Stock for Pipes Produced at Foundry-Rolling Works. Part 1
Abstract
The mechanical properties, the microstructure, and the cold resistance of coiled strips from low-carbon manganese-and silicon-alloyed steels with different additions of niobium and titanium produced by direct rolling of thin slabs right after their continuous casting under the conditions of foundry-rolling works are studied. It is shown that the addition of 0.01% Ti into the steel alloyed with 0.04% niobium has a positive effect on the ductility, toughness and cold resistance of the rolled strips and a negative effect on the strength. A high (0.08%) content of niobium is favorable for the impact toughness and resistance to brittle fracture of Charpy specimens of the steels studied under negative temperatures of up to –80°C.



Structure of a Wear-Resistant Medium-Carbon Steel After Hot Deformation in Hammer Dies and Heat Treatment
Abstract
The structure of model specimens and articles fabricated from medium-carbon high-strength steels is studied for developing modes of forming of working members of tilling machines with cutting edges thinned without the expensive operation of electromachining. The effect of the temperature of heating of billets on the grain size of austenite is determined. The kinetics of recrystallization is studied in the temperature, rate and strain ranges typical for hot forming. A quantitative crystallographic analysis of the microstructure is performed by the EBSD technique. The degrees of distortion of the crystal lattices of structural components and the mean sizes of martensite blocks are determined.



Effect of Tungsten on the Temper Brittleness in Steels with 9% Cr
Abstract
The impact toughness and the structure of high-chromium martensitic steels with different tungsten contents are studied after tempering at 300 – 800°C. It is shown that when the tungsten content is increased from 2 to 3%, the temperature range of the irreversible temper embrittlement is widened and the impact toughness is decreased by a factor of 4.



A Study of Redistribution of Silicon in Dual-Phase Silicon Steels
Abstract
Dual-phase steels containing 0.34 – 2.26 wt.% Si are studied after quenching from the intercritical temperature range. The critical temperatures Ac1 and Ac3 of the steels are determined. The effect of silicon and of the time of holding at 740 – 810°C on the volume fraction of austenite and on the coefficient of silicon distribution between austenite and ferrite is considered.



Relation Between the Structural Components and Nonmetallic Inclusions and the Operating Properties of Bearing Steel
Abstract
The endurance of bearing steel ShKh15SG under cyclic bending tests is studied. The relation between the cyclic bending frequency and the ultimate bending strength is determined. It is shown that the endurance calculated by the prototype method does not match the results of full-scale tests of bearings. A new method for determining the endurance of bearings from steel ShKh15SG allowing for the distribution of nonmetallic inclusions in the carbide bands and outside them is suggested.



Corrosion Resistance of Steel 45 Subjected to Electromechanical Treatment and Surface Plastic Deformation
Abstract
The corrosion properties of normalized steel 45 are studied after a combined hardening of its surface layer, which consists of electromechanical treatment and surface plastic deformation (EMT + SPD). The effect of different aggressive environments on the structure, microhardness and corrosion rate of the hardened surface layer is determined.



Analysis of the Effect of Cooling Intensity Under Volume-Surface Hardening on Formation of Hardened Structures in Steel 20GL
Abstract
Computer simulation of the kinetics of thermal processes and structural and phase transformations in the wall of a bogie side frame produced from steel 20GL is performed with allowance for the differences in the cooling intensity under volume-surface hardening. The simulation is based on the developed method employing the diagram of decomposition of austenite at different cooling rates. The data obtained are used to make conclusion on the effect of the cooling intensity on propagation of martensite structure over the wall section.



Formation of Titanium Carbide in the Surface Layer of Cavityless-Cast Iron-Carbon Alloys
Abstract
Special features of formation of titanium carbide in the surface layer of castings of iron-carbon alloys obtained with the use of investment patterns and “Ti – C” and “FeTi – C” alloying compositions are considered. The phase composition, the structure, and the hardness of the alloyed layers are determined.



The Kinetics of Bainitic Transformation of Roll Steel 75Kh3MF
Abstract
The critical points of steel 75Kh3MF and the temperature of the start of martensitic transformation are determined by a dilatometric method. The thermokinetic and isothermal diagrams of decomposition of supercooled austenite are plotted. The microstructure and microhardness of steel specimens cooled at different rates are studied. The kinetics of the occurrence of bainitic transformation in the steel is calculated using the Austin–Ricket equation.



Structure and Properties of Parts with Coatings After Heat Treatment
Abstract
Microstructures of combined coatings deposited under radiation heating in vacuum with pulsed ignition of glow discharge are presented. The effect of the heat treatment on the structure and properties of the coatings is studied.



Deposition of Coatings Under Pulsed Action of Glow Discharge
Abstract
The microstructure of coatings deposited under radiation heating in vacuum at different parameters of pulsed glow discharge is studied. It is shown that depending on the length of the pulses of the glow discharge the deposited coatings may have alternating different-thickness chromium carbide layers.



Effect of the Parameters of Gas-Powder Laser Surfacing on the Structural Characteristics of Reconditioned Surface Layer of Corrosion-Resistant Steels
Abstract
Results of the developed commercial process for reconditioning the surface of corrosion-resistant steels by the method of laser surfacing are presented. A comparative analysis of the microstructures of the deposited wear-resistant layer, of the zone of fusion with the matrix material and of the diffusion zone after different variants of surfacing is performed. The hardness of the deposited layer is measured and a nondestructive inspection of the latter for the presence of flaws is performed.



Special Features of Structure and Hardening Treatment of Threaded Joints of Exploration Drill Pipes of Foreign and Russian Producers
Abstract
The structure and the mechanical and operating properties of interlocks of NRQ drill pipes hardened by HFC treatment and carbonitriding are studied. The endurance characteristics and the wear and fatigue resistances of threaded joints of drill pipes of domestic and foreign producers are shown to differ and to depend primarily on the methods of surface hardening.



Causes of Fracture of Welded Joints of Flexible Tubing String
Abstract
Results of a study of failure of a continuous flexible tubing string transporting working environments under the conditions of alternate bending and corrosive action of the environments containing acid solutions and hydrogen sulfide at an operating pressure exceeding 30 MPa are presented. Fracture surfaces are studied and metallographic analyses of tubes after failure are performed. Specimens of the matrix metal are subjected to mechanical tests. The causes of failure of welded joints are considered and methods for prolonging the service life of flexible tubing strings are recommended.



Main Causes of Failure of Logging Wire
Abstract
Failure of a logging wire under operating loads and corrosive hydrogen sulfide containing environments is considered. Metallographic studies in the region of flaws in the metal of the logging wire are performed. The stress-strain state of the metal is analyzed and mechanical tests are performed. Typical cases of damage of the logging wire are analyzed for determining the main factors lowering its operating capacity and for recommending ways for raising the reliability of logging wires.



Analysis of the Causes of Failure of a Pipeline Welded Joint
Abstract
An annular welded joint of a pipeline from steel 17G1S with diameter 1020 mm transporting natural gas at a pressure of 5.5 MPa is studied. The residual welding stresses are determined after failure of the pipes. Results of a study of fracture surfaces and of a metallographic analysis of the region of the welding defect over which the fracture has developed are presented. Mechanical tests of the pipe metal and of the metal of the welded joint are performed. The causes of failure of the joint are considered and methods for raising the reliability of pipelines are recommended.



Surface Hardening
Deposition of Coatings for Raising the Wear Resistance of Friction Surfaces of Spherical Sliding Bearings
Abstract
The process of finishing plasma hardening with deposition of a multilayer amorphous coating of the Si – O – C – N system is considered as applied to hardening of the friction surfaces of spherical sliding bearings. The microrelief, the submicrorelief, and the tribological characteristics of the deposited wear-resistant antifriction amorphous coating, which are responsible for the elevated wear resistance of spherical sliding bearings, are investigated.



Fracture
Strength and Fracture Mechanisms of Nanostructured Metallic Materials Under Single Kinds of Loading
Abstract
The effect of nanostructuring on the strength and fracture mechanism of materials possessing different crystal lattices is analyzed on the basis of available reports and experimental data of the authors. The structure, the hardness, the crack resistance, and the strength and ductility characteristics of steel 10 (bcc lattice), aluminum alloy AK4-1 (fcc lattice), austenitic steel AISI 321 (fcc lattice) are studied after equal channel angular pressing (ECAP) and those of Grade 4 titanium (hcp lattice) are studied after a ECAP-conform process (ECAP-C). It is shown that the ultrafine-grained (UFG) structure produced by the ECAP affects ambiguously the static crack resistance of the materials studied. The type of the crystal lattice influences substantially the temperature behavior of the impact toughness of the studied materials with UFG structure.



Structure. Transformations
Effect of Heat Treatment on the Structure and Properties of Die Steel 70Kh3G2FTR
Abstract
The effect of heat treatment parameters on the properties and structural and phase composition of a promising die steel 70Kh3G2FTR for hot deformation is studied. The temperature-and-stress state of a hammer die under a heat treatment is simulated.



Welded Joints
Special Features of Induction Annealing of Friction Stir Welded Joints of Medium-Alloy Steels
Abstract
Welded joints of medium-alloy steels XJY750 and 40KhN2MA are studied in the initial condition and after different variants of annealing. Special features of the phase transformations occurring in the welded steels are determined. Optimum modes of annealing are recommended for the studied welded joints of drill pipes, which provide a high level of mechanical properties including the case of impact loading.



Processes of Surface Hardening and Reconditioning
Structure and Wear Resistance of Nitrocarburized Medium-Carbon Steels
Abstract
The methods of optical and scanning electron microscopy are used to study the structure and phase composition of nitrocarburized layer in medium-carbon steels alloyed with manganese, chromium and nickel. Transmission electron microscopy is applied to study the structure of the heterophase zone and to determine its phase composition. The wear resistance and the wear mechanism of steels of different alloying systems are determined.



Diagnostics of Fracture of Materials and Constructions
Damage of Metal Structures Under the Action of Hydrogen Sulfide Containing Environments
Abstract
The effect of hydrogen sulfide containing environments, stress-strain states, stress concentration and external actions on the hydrogen sulfide cracking of steels is considered. Examples of typical and atypical action of hydrogen sulfide containing environments on carbon and stainless steels are presented. The factors responsible for hydrogen sulfide cracking are determined. Recommendations are given on design and production of equipment contacting hydrogen sulfide environments.


