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Vol 13, No 6 (2023)

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Articles

Perfluorosulfonic Acid Polymer Membranes: Microstructure and Basic Functional Properties

Safronova E.Y., Lysova A.A.

Abstract

The development of modern technologies and the requirements that are imposed on the ecology of production require the producing of new polymeric ion-exchange membrane materials with a set of given properties. Such materials are used in systems of separation and purification of liquids and gases, chemical and electrochemical synthesis, in alternative energy. Membranes based on perfluorosulfonic acid (PFSA) polymers have a set of characteristics necessary for their practical application: good transport properties, strength, elasticity and chemical stability. In this review, the microstructure of PFSA membranes, its change upon sorption of water and solvents, the features of ion and gas transport, mechanical properties as well as the dependence of a number of parameters on the chain length and ionic form of the polymer are discussed.

Membrany i membrannye tehnologii. 2023;13(6):435-451
pages 435-451 views

Trifluoroethylacrylate-Substituted Polymethylsiloxane—Promising Membrane Material for Separating an Abe Fermentation Mixture

Grushevenko Е.А., Rokhmanka Т.N., Balynin A.V., Golubev G.S., Borisov I.L.

Abstract

This work is aimed at obtaining a membrane material that is resistant to the formation of a precipitate on the surface upon contact with an ABE fermentation mixture and has a good separating ability during the pervaporation isolation of n-butanol from a water–alcohol mixture. In this regard, in this work, for the first time, the creation of pervaporation membranes based on polymethyltrifluoroethylacrylatesiloxane (F3-Acr), as well as a copolymer of polydecylmethylsiloxane and polymethyltrifluoroethylacrylatesiloxane (C10-F3-Acr) is proposed. In comparison with polydecylmethylsiloxane (C10), the structure and sorption properties of the developed membrane materials for n-butanol, ethanol and acetone were studied. It should be noted that the highest sorption of n-butanol is characteristic of C10-F3-Acr (0.46 g/g). Changes in surface properties were assessed by the contact angle and elemental composition of the surface before and after exposure for 1 month in a fermentation medium. The transport and separating properties of the synthesized membrane materials were studied in the vacuum pervaporation mode during the separation of a model ABE fermentation mixture. It was shown that the introduction of a fluorine-containing substituent into the side chain of polysiloxane made it possible to increase the hydrophilicity of the polymer: the water flow for F3-Acr was 0.7 × 10–6 kg m m–2 h–1, which is almost 3 times higher than for C10. It is worth noting the positive effect of the combination of C10 and F3-Acr groups in polysiloxane. Thus, with an increase in the total flow by 60% compared to the C10 membrane, the values of the separation factor for n-butanol, acetone, and ethanol were 40.5, 32.7, and 4.3 and increased by 6, 15, and 12%, respectively, compared to the C10 membrane. For the C10-F3-Acr membrane, the pervaporation separation index for n-butanol, acetone, and ethanol was 136, 109, and 11. Therefore, this membrane is twice as efficient as C10. Taking into account the absence of detectable contamination of the surface of the membrane material with fermentation products, one can note the high potential of the C10-F3-Acr membrane for the task of isolating alcohols from the ABE fermentation mixture.

Membrany i membrannye tehnologii. 2023;13(6):452-463
pages 452-463 views

Influence of the Approach to Membrane Mass Transfer Characteristics Determination on the Process Simulation Results

Atlaskin A.A., Kryuchkov S.S., Stepakova A.N., Moiseenko I.S., Tsivkovsky N.S., Smorodin .A., Petukhov A.N., Atlaskina M.E., Vorotyntsev I.V.

Abstract

In this work, the dependence of the output characteristics determined in the simulation of the gas separation membrane process on the gas transport characteristics of the membrane specified as parameters of the membrane module model has been investigated. The study was carried out on a laboratory setup containing polyphenylene oxide hollow fibres. As a result of this integrated study, including theoretical and experimental approaches, it has been determined that when using the ideal gas transport characteristics obtained for pure gases to simulate the process, the error expressed in achievable concentration of the target component in the product stream ranges from 1.5 to 8.8% compared to the experimentally obtained values for the same module geometry and the same membrane area. This discrepancy can lead both to unattainable targets for the technological line and to an incorrect technical and economic evaluation of the process. Thus, the design of technological lines using mathematical modelling tools should be based on the “effective” gas transport characteristics of the material and/or product obtained for the components of real gas mixtures or simulating real gas mixtures.

Membrany i membrannye tehnologii. 2023;13(6):464-474
pages 464-474 views

Simulation of the Impurity Absorption from a Laminar Flow in a System of Hollow-Fiber Membranes

Kirsh V.A.

Abstract

The external stationary flow of a viscous incompressible fluid and the convective-diffusion mass transfer of a solute in an ordered system of parallel hollow fiber membranes arranged normally to the flow direction are calculated in the ranges of Reynolds numbers \(\operatorname{Re} \) = 0.01–100 and Schmidt numbers \({\text{Sc}}\) = 1–1000. The Navier–Stokes equations and the equation of convective diffusion were solved using the methods of computational fluid dynamics with a no-slip boundary condition and with a constant solute concentration condition on the outer surface of the streamlined fiber. The calculations were performed for a row of fibers and for a multi-fiber system consisting of four and sixteen rows of fibers. The outlet concentrations and the fiber solute retention efficiencies \(\eta \) were calculated depending on the packing density of the fibers and the \(\operatorname{Re} \) and \({\text{Sc}}\) numbers. It is shown that it is possible to use the fiber solute retention efficiency \(\eta \) defined for a single row of fibers to predict the retention efficiency of an extended multi-row fibrous bed.

Membrany i membrannye tehnologii. 2023;13(6):475-485
pages 475-485 views

Kinetic Transport Coefficients Through a Bilayer Ion Exchange Membrane during Electrodiffusion

Ugrozov V.V., Filippov A.N.

Abstract

Analytical expressions for the specific coefficients of electrical conductivity and electrodiffusion through a bilayer ion exchange membrane during the electrodiffusion process are obtained within the framework of thermodynamics of irreversible processes and a homogeneous model of a fine-porous membrane. The influence of physicochemical characteristics of the modifying layer and electrolyte concentration on the values of the obtained coefficients at fixed physicochemical characteristics of the substrate has been investigated by the method of mathematical modelling. It is shown that electrical conductivity and electrodiffusion of the modified membrane at coincidence of signs of volume charges of the membrane layers increase with an increase of density of volume charge of the modifying layer and decrease at their difference or an increase of thickness of the modifying layer. With increasing electrolyte concentration, the abovementioned characteristics of the modified membrane increase regardless of the sign of the charges of the membrane layers. The obtained analytical expressions can be used in modelling electromembrane processes and predicting the parameters of new surface modified ion exchange membranes.

Membrany i membrannye tehnologii. 2023;13(6):486-493
pages 486-493 views

Gas Transport Properties of Vinylidene Fluoride-Tetrafluoroethylene Copolymers

Alentiev A.Y., Nikiforov R.Y., Levin I.S., Tsarev D.A., Ryzhikh V.E., Syrtsova D.A., Belov N.A.

Abstract

The influence of the content of tetrafluoroethylene (TFE) groups on the gas transport properties of vinylidene fluoride (VDF) and tetrafluoroethylene copolymers has been studied. Experimental values of the permeability coefficients P and diffusion coefficients D for gases H2, He, N2, O2, CO2, as well as lower hydrocarbons CH4, C2H4 and C2H6 were measured and their solubility coefficients S were calculated. The values of the solubility coefficients of CO2 and C2H4 were found to deviate from the linear correlation of lg S on the Lennard-Jones potential. An explanation of this effect was proposed based on facilitated transport models. It was demonstrated that an increase in the content of TFE groups leads to a significant increase in the permeability coefficients of the penetrants studied mainly due to an increase in their diffusion coefficients. So, the permeability coefficient of helium and hydrogen increases approximately in 2.5 times, for carbon dioxide in 3 times, for argon, oxygen, methane and ethylene in 3.5 times, and for nitrogen and ethane in 4.4 times, respectively. These gas separation parameters in combination with good film-forming properties and commercial availability allows us to consider the studied VDF-TFE copolymers as promising materials for the fabrication of composite gas separation membranes.

Membrany i membrannye tehnologii. 2023;13(6):494-504
pages 494-504 views

Kinetic Analysis of Dry Reforming of Methane on Traditional and Membrane Catalysts

Gavrilova N.N., Gubin S.A., Myachina M.A., Sapunov V.N., Skudin V.V.

Abstract

The article presents an analysis of the results of a kinetic study of dry reforming of methane (UCM) in reactors with traditional (TC) and membrane catalysts (MC). The kinetic experiment in reactors with MC and TC was performed in the temperature range of 820–900°C and the ratio CH4 : CO2 = 1 : 1. In the experiment, an intensification of the process of the methane cracking reaction was established, the rate constant of which increases by an order of magnitude. Such a difference in the results of the DRM on the studied catalysts are due to the intensification of mass transfer on the MC, which is based on the phenomenon of thermal slip. A mathematical description corresponding to the kinetic scheme of DRM process is proposed, and the rates constants of direct and reverse reactions in both reactors are found. In the DRM process, water gas is formed on the TC, and synthesis gas is formed on the MC. At TC, the DRM process is accompanied by the accumulation of carbon deposits (CD), and at MC this accumulation is absent. The DRM process on both catalysts is characterized by three main reactions (methane cracking, gasification of the CD with carbon dioxide and/or water vapor and the reverse water gas shift), which were assumed to be reversible under experimental conditions. It turned out that on TC the gasification of the CD occurs in the reverse reaction of methane cracking, and on the MC—in the reactions of gasification by water vapor (mainly) and carbon dioxide. The process on the MC is characterized by irreversible reactions of methane cracking, gasification of the CD with water vapor and carbon dioxide. The reverse water gas shift reaction on the MC remains reversible, and its rate constants of the direct and inverse reactions turned out to be an order of magnitude lower than similar constants on the TC.

Membrany i membrannye tehnologii. 2023;13(6):505-520
pages 505-520 views

Oil Deasphalting Using PAN Membranes with Small Pore Size

Yushkin A.A., Balynin A.V., Nebesskaya A.P., Efimov M.N., Muratov D.G., Karpacheva G.P.

Abstract

With the development of oil fields, the proportion of the highest molecular weight component, asphaltenes, increases in the composition of the extracted raw materials. The tendency of asphaltenes to aggregate causes a number of problems, which makes the problem of oil deasphalting relevant. In this work, studies were carried out on the separation of the asphaltene fraction from oil using PAN membranes. In order to reduce the pore size of membranes obtained by the phase inversion method, an additional component, acetone, was introduced into the spinning solution. The permeability of the resulting membranes for water is 37.6 ± 1.7 L/(m2 h atm), and for toluene, 25.3 ± 1.8 L/(m2 h atm), and the pore size is 4.6±0.5 nm. When filtering oil solutions diluted with toluene (1 g/L), the retention capacity of membranes for asphaltenes was 73 ± 4% and more than 95% if the oil content in the solution was more than 10 g/L. A study was made of the parameters of membrane clogging during the filtration of oil solutions in toluene. It is noted that when passing from toluene to oil solutions, the permeability of membranes decreases by 10 times. At the same time, the decrease in permeability is reversible, and when the oil solution was replaced with a pure solvent, the membrane restored up to 99% of its permeability.

Membrany i membrannye tehnologii. 2023;13(6):521-534
pages 521-534 views

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