


Vol 10, No 1 (2019)
- Year: 2019
- Articles: 40
- URL: https://journals.rcsi.science/2075-1133/issue/view/12895
Article
Carboborating of the Intermetallic Ti3Al-Based Alloys
Abstract
Abstract—The intermetallic Ti3Al based alloys with the strengthening boride phases were obtained by the powder metallurgy methods; their composition, structure, and properties were studied. The optimum conditions for thermal treatment allowing obtaining the composite materials of the specified composition with the inclusions of the MAX phase were determined.



The Impact of Severe Plastic Deformation on the Microstructure and Physicomechanical Properties of Al–0.4Zr
Abstract
The influence of high pressure torsion on the microstructure and mechanical and electrical properties is elucidated for an Al–0.4Zr alloy pre-annealed at 648 K for 60 h. The transmission electron microscopy has revealed that the annealing causes the dispersive release of nanoparticles of a secondary Al3Zr phase. The formation of this structure in the alloy ensures an increase in its conductivity from 50.7 to 58.8% IACS owing to a decrease in the Zr concentration in a solid solution. As established, high pressure torsion processing at room temperature of the pre-annealed alloy leads to the formation of a uniform ultrafine structure in them, as well as to the partial dissolution of Al3Zr nanoparticles, resulting in higher strength and lower conductivity. It is shown that additional annealing of the ultrafine grained alloy for 1 h at 503 K results in a strength increase by 20% and the recovery of conductivity to the annealed state level (58.3% IACS).



Modeling the Structure of a Reinforcing Phase at Heat Treatment of Steel Products
Abstract
The article describes a new algorithm for predicting the structure of a reinforcing phase at heat treatment of high carbon steels. This approach is based on the construction of the distribution function of grains in their size for a set of regions in which the temperature gradient is sufficiently small. The proposed algorithm makes it possible to avoid calculating formation and growth of a single embryo and to proceed to modeling the structure in a relatively large cell, which can significantly reduce computational costs. To solve the problem of determining the distribution function of temperature fields, it is proposed to use a new approach based on integral heat transfer equations; this allows, on one hand, estimating the accuracy of calculations by the mismatch vector and, on the other hand, averaging thermophysical characteristics in a natural way and solving the problem on large-scale grid splits. Owing to the nonlinearity of the task and the need to use iterative procedures, integral equations provide the necessary conditions for their convergence. As a result of creating specialized software and carrying out a series of numerical calculations, it is possible to theoretically determine the necessary conditions for heat treatment for products made from steel of a particular grade: size and power of the heating inductor, the speed of its movement, the type of coolant and its feed rate, the depth of the hardened layer, etc.; as a result, this will make it possible to determine in advance the structure of the heat-treatable layer and reduce the total costs of experimental work.



Selection of Technological Parameters of Selective Laser Melting of Mechanocomposite Ti–Nb Powder
Abstract
Abstract—Specimens of Ti–Nb alloy were fabricated of mechanocomposite powder at the experimental installation of selective laser melting Luch; the thickness of the powder layer, the beam scanning velocity, and the laser radiation power were varied. It is revealed that the specimens with high density and homogeneous microstructure can be fabricated with the full melting of the powder layer under the conditions of optimization of the energy input. For leveling internal stresses, it is necessary to preheat the substrate, which will lead to reduction of the temperature gradient between the substrate and the layers, which are melted.









Perspective Preparation Approaches of Nanocrystalline Ceria: Review
Abstract
One of the simplest and most promising ways of obtaining materials with specified properties based on ceria, which is sol-gel synthesis through intermediate β-diketonate complexes, is considered. Apparently, this method is less energy and resource consuming, as well as more environmentally friendly compared to other approaches. The implementation techniques are shown and the regularities of the formation of ceria nanoparticles during sol-gel synthesis are described.



Structure and Properties of the Boron Carbide Powder Obtained by the Mechanochemical Synthesis of the Carbon Char and Amorphous Boron Mix
Abstract
Abstract—The structure and the physicochemical properties of boron carbide powders obtained by the mechanochemical synthesis of the carbon char and amorphous boron mix by applying the methods of the X-ray phase analysis (XPA), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and chemical analysis were investigated. On the basis of the X-ray phase analysis, it was found that full transformation of the original materials (carbon char and amorphous boron (B4C) takes place during the mechanical treatment of the mix for 30–60 min. Judging by the micro-electron diffraction pattern of the B4C obtained by the mechanical synthesis, the product of synthesis was amorphized and it contained some inclusions of the crystal phase.



Effect of Thermal Aging on Deformation Properties of Nitrile-Butadiene Rubber: Atomic Force Microscopy Data
Abstract
The effect of thermal treatment in air and SZhR-3 on BNKS-18 nitrile-butadiene rubber is studied in this work. A stretching device compatible with an atomic force microscope is developed to study the thermal effects on a change in surface structure of BNKS-18 during deformation. There are structural rearrangements in the surface during deformation and a change in the Poisson ratio and surface roughness of BNKS-18 before and after thermal treatment.



Influence of Aluminum and Hydrogen on the Properties of Sm2Fe17
Abstract
Cast, homogenized, and hydrogenated alloys based on intermetallic compound Sm2Fe17 with replacement of iron by aluminum to concentrations of 8.9, 17.9, 26.8, and 35.8 at % Al are investigated by the methods of X-ray fluorescence, X-ray diffraction analysis, and scanning electron microscopy. The alloys are hydrogenated at a temperature of 180°C and a pressure of 25–30 atm. It is established that all the hydrides of the nominal compositions Sm2Fe14.9Al2.1H3.6, Sm2Fe13.3Al3.8H2.1, Sm2Fe10.7Al6.3Н2, and Sm2Fe9.9Al7.1H1.8, like Sm2Fe17, are crystallized in the rhombohedral Th2Zn17 type of structure (space group R\(\overline{3}\)m). The partial replacement of Fe in Sm2Fe17 by Al is accompanied by a monotonic increase in the lattice periods and a simultaneous decrease in the specific saturation magnetization of the studied alloys. A similar trend is also established for the hydride phases.



Study of Effect of Damage Accumulation on Stress Distribution Parameters in Mesovolume of Biocomposite and Its Performance Characteristics
Abstract
Abstract—A numerical study of mechanical properties of zirconium ceramic–cortical bone tissue biocomposite has been fulfilled using a multiple-scale approach. Evolution of mesoscopic stress distribution in the components of biocomposite during its deformation has been studied with the assumption of damage accumulation until the macrostrength criterion is fulfilled. It has been shown that the parameters of the laws of distribution change with damage accumulation.



Polymer Composites Based on Aramid Fibers with Increased Shear Strength for Aircraft Engineering Products
Abstract



Spark Plasma Sintering of the Stock Material Made of the Boron Carbide Obtained by Different Methods
Abstract
Abstract—The optimum modes of spark plasma sintering (SPS)—temperature, time, and pressure amplification—were determined; the structure and properties of blanks of boron carbide sintered by the above method from the powders obtained by the mechanochemical synthesis from carbon char and amorphous boron, by self-propagating high-temperature synthesis (SHS), and by the carbon reduction technique were studied. The optimum modes of the spark plasma sintering of the powder mix of carbon char and amorphous boron were determined.



Computer-Aided Design of Process of Fabrication on Steel of Solid Lubricating Coating Based on Bank Sand
Abstract
The results of investigation of tribological properties of solid lubricating coatings fabricated on high carbon steel of U8 grade (0.8% of C) using thermo-hydro-chemical treatment (THCT) in an aqueous-dispersion medium based on bank sand are presented. The composition of the medium and the temperature and the time parameters of THCT process were optimized by the friction coefficient of solid lubricating coatings. The diagrams of “parameters of process–property” were constructed using mathematical models. Processing by optimal THCT regime of U8 steel in hydrosol medium of bank sand makes it possible under the condition of lubrication absence to decrease the friction coefficient of steel surface by 5.4 times as compared with rough-sawed surface.



Substructures in Destructed Samples of Polycrystalline Cu–Mn Solid Solutions
Abstract
The TEM method was used to study dislocation substructures and their change at developed plastic deformation of fcc alloys upon departure from the site of destruction. Polycrystalline Cu–Mn alloys with grain sizes of 10, 100, and 240 μm were the materials of study. The parameters characterizing dislocation substructures were measured, and the patterns of their change depending on the distance from the site of destruction were determined. The influence of grain size on the change in these patterns is revealed. It is established that, near the site of destruction of samples, the highest density of disordered boundaries and curvature–torsion of the crystal lattice are observed.



The Impact of Strain Aging on the Mechanical Properties of Steel 37KhGF
Abstract
Abstract—The impact of the strain aging effect on the structural behavior and viscoplastic properties of steel 37KhGF in hot-rolled condition and after in heat treated condition and special strengthening treatment involving the imposition of a small plastic deformation (ε = 2%) and artificial aging at 250°C for 1 h was studied. The quantitative evaluation of the contribution of the strengthening mechanism and strain aging effect to the yield point was performed.



The Influence of Thermal Cycling on the Aging Processes and Physical and Mechanical Properties of a TiNi Alloy
Abstract
Abstract—This work considers the influence of thermal cycling on the microstructure and aging processes of a TiNi alloy with a high Ni content relative to the stoichiometry. Changes in the microstructure during thermal cycling in coarse-grained and ultrafine-grained states as well as the characteristic features of the aging process at 400°C in preliminarily thermally cycled samples are shown.



Consolidation of Nanocrystals of Detonation Nanodiamond under Thermobaric Sintering
Abstract
Abstract—The structural and physicomechanical properties of composite materials obtained by sintering detonation nanodiamonds under high pressures and temperatures (P = 5 GPa, T = 1200°C) have been investigated. There is a slight growth of diamond crystals after sintering from 4.5 to 5.2 nm. It is shown that the strength of the samples locally reaches 14 GPa. The high microhardness of the material is due to the consolidation of diamond nanocrystals into strong polycrystalline aggregates owing to the formation of covalent bonds between crystals under high pressure and temperature conditions.



Mechanical Characteristics of Composites Based on β-Ca3(PO4)2/Poly(D,L-Lactide) and β-Ca3(PO4)2/Poly(ε-Caprolactone)
Abstract
The mechanical characteristics are studied for macroporous composite implants on the basis of β‑Ca/PO4)2/polylactide and β-Ca/PO4)2/polycaprolactone obtained by means of thermal-extrusion 3D printing. The effect of the degree of filling exerted on the strength, Young’s modulus, and the characteristics of the material destruction is described for the polymer, as well as for the three-dimensional structure filled with phosphate cement.



Laser Dispersion of Titanium and Magnesium Oxides in Zr–1% Nb Alloy Affecting Surface Structure and Protective Properties
Abstract
Abstract—The structure and properties of the surface layers of samples of alloy E110 (Zr–1 wt % Nb) have been studied after high-speed laser dispersion of powders of magnesium oxide and titanium dioxide. The heat resistance of the surface has been determined by repeated laser treatment in air and annealing the samples in a furnace at 900°C in air. The surface layers modified by laser dispersion increase the heat resistance of the zirconium alloy. The structure and composition of the modified coatings have been determined by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, and X-ray photoelectron spectroscopy.



Properties of Compositions Based on Cement and Modified Nanodispersed Titanium Dioxide
Abstract
The influence of titanium dioxide powders obtained from the waste sorbent produced when discharges with nonferrous heavy metals are purified on the main technical properties and processes of structure formation of Portland cement stone was studied. It is shown that titanium dioxide modified with nanodispersed powder added to the cement composition plays the role of a modifier accelerating processes of hydration and hardening of cement. In the presence of titanium dioxide, the cement stone acquires the capability of self-purification owing to photocatalytic activity of the introduced additive.



Evaluating the Microhardness of Samples Based on Binder VST-1210 Cured under Various Conditions as a Method of Testing
Abstract
Using a PMT-3M microhardness tester, the microhardness values depending on the distance of the spot of measurement from the frontal plane of the sample to its middle part are determined on the transverse sections of samples of binder VST-1210 hardened under various conditions. It is established that the microhardness value of a plastic depends on the conditions of its curing and also on the spot at which the measurement is carried out—the closer the sample core to the spot of measurement, the higher the microhardness value. The performed sclerometric tests have shown that the width of the groove trace also increases from the middle to the frontal plane of the sample.



Reducing the Rate of Plasticizer Leaching from Poly(vinyl chloride) Matrix
Abstract
Abstract—The effects that the protective coating based on azidized poly(vinyl chloride) has on the leaching kinetics of dioctyl phthalate from the host polymer matrix are evaluated. The barrier properties of the applied protective coatings vary with the stirring time of the coating mixture. We develop models for forecasting the effects that the stirring time has on the leaching kinetics at the first stage of leaching and for identifying the conditions initiating the second stage, which is characterized by slower leaching rates. The mechanism underlying dioctyl phthalate leaching from poly(vinyl chloride) films with protective coating is discussed.



Additive Technologies for Design of Structural Materials on the Basis of the Nanocenter of the National Research Center Kurchatov Institute—CRISM Prometey
Abstract
At present, additive technologies which employ metal-powder compositions of various alloys as building materials are in demand. These technologies in some cases represent the only tool during the construction and recovery of bulk products of almost any shape and degree of complexity. In this work, the structure and mechanical properties of the specimens fabricated via selective laser melting from the powders of 12Kh18N10T and 03Kh16N15M3 stainless austenite steels are evaluated.



Study of the Influence of Different Types of Treatment of the 12H18N10T Medical Steel Surface on Antibacterial Effect
Abstract
Abstract—The study of the influence of different types of the surface treatment of medical stainless steel (12H18N10T) on the antibacterial effect has been carried out in this work. It is found that the steel samples that are treated by sandblasting with Al2O3 electrocorundum, electropolishing, and passivation have an antibacterial effect, as well as the thermally oxidized steel samples. The samples with passivation have antiglare properties.



Wear-Resistant Coatings on WC–Co Hard Alloys Synthesized by Concentrated Energy Flows
Abstract
The paper presents the results of surface reinforcing of tungsten carbide alloys using various technologies: deposition of ion–plasma TiN + ZrN coating with a nanohardness of 38 GPa, production of a hard-alloy plate with a gradient structure by the method of electroerosion reinforcing by doping that consists of a more wear-resistant surface layer of VK6-OM and a durable but insufficiently wear-resistant VK10KS base, one- and multicomponent surface modification of the surface of VK10KS hard alloy with a low friction coefficient of μ = 0.1 by an electroexplosive doping method (at the friction coefficient of starting alloy of μ = 0.41).



Change in Interlayer Strength and Fracture Toughness of Carbon-Carbon Composite Material under the Impact of Cyclic Loads
Abstract
The effect of low-cycle fatigue loading on interlayer strength and fracture toughness of discretely reinforced carbon-carbon composite material (CCCM) for friction use is studied. The material demonstrates good resistance to fatigue loads. In the described mechanisms for increasing CCCM fracture toughness after applying fatigue load, the fiber–matrix interface plays a key part. The dependences of CCCM fracture toughness and interlayer strength on the fatigue loading parameters are determined.



Effect of Synthesis Conditions on the Structure and Phase Composition of Magnesium Diboride
Abstract
Abstract—The effect of synthesis conditions exerted on the phase composition of MgB2 samples synthesized in a temperature range from 650 to 900°C and the features of the microstructure thereof are studied. It is shown that the maximum processing level of the initial boron and magnesium mixture into magnesium boride MgB2 with a minimum content of impurity phases of magnesium oxide and higher magnesium borides can be achieved in the samples after annealing in a temperature range from 650 to 750°C for 1 h upon a preliminary compaction pressure amounting to 630–640 MPa.



Interconnection of Structural Characteristics with Dynamic Properties of A5083 Aluminum Alloy
Abstract
Abstract—In this work, the resistance of high-strain rate deformation and fracture during shock-wave compression of aluminum alloy A5083 previously obtained in two structural states by torsion under high pressure or dynamic pressing is studied. It is shown by electron microscopy that sub-microcrystalline structures differ in the size of grain–subgrains, dislocation density, and ratio of low-angle and high-angle boundaries. It is established that, at the same grain size, the sub-microcrystalline alloy exhibits higher dynamic properties, and after dynamic pressing, it has higher spall strength.



Relaxation Spectroscopy of Polyethylenes of Different Molecular Weight
Abstract
Abstract—The internal friction in polyethylenes of different grades is studied by the method of relaxation spectroscopy. The relationship between the characteristics of dissipative processes and physical and chemical properties of the studied materials is discussed.



Nanocomposite Synthesized in Plasma of Pulse High-Voltage Discharge Initiated between Copper Electrodes in the Presence of Fluoroplast
Abstract
Abstract—Nanocomposites have been synthesized by the destruction of copper electrodes in the plasma of a pulsed high-voltage discharge in the presence of fluoroplast. Nanocomposites include copper-containing nanoparticles distributed in a carbon-fluorocarbon matrix made from chain nanofibrils. Calcining of the specimens has afforded coils from carbon nanoribbons. An identical behavior of magnetic susceptibility M(H) has been determined in initial and calcined specimens, which manifests itself in gradual changes at specific values of magnetic field, which suggests the existence of a Josephson contact environment at room temperature. High-molecular fluorocarbon compounds, which do not correspond to PTFE molecules, have been determined in the products of pyrolysis of initial specimens. A powder specimen consisting of the composite nanoparticles containing PTFE and these compounds has been prepared. It has been demonstrated that high-molecular fluoroorganic compounds, which are not poly(tetrafluoroethylene) molecules, are formed from fluoroplast molecules after exposure to the plasma of pulsed of high-voltage discharge on fluoroplast.



Method of Estimation of Mechanical Properties of the Surface Layer of Cutter Elements Made of Polycrystalline Superhard Composites Based on Cubic Boron Nitride
Abstract
Abstract—A method of estimating the mechanical properties of the surface layer of working elements made of polycrystalline superhard composites based on cubic boron nitride involving sclerometry at scanning by a diamond indenter has been proposed. Theoretical validation of the method has been provided and thermodynamic parameters of mechanical properties of the surface layer (the value of the activation barrier of initiation of the entropy production process and the capacity for entropy production at a metered impact) have been investigated. Results of the experiments on the performance efficiency of cutter tools made of superhard composites fabricated by lathing of tempered steel are provided and corroborate the theoretical assumptions.



Cytocompatibility and Matrix Properties of Surfaces of Nanostructured Calcium Phosphate Cements
Abstract
There is a growing interest in bioactive materials of medicinal use, because their employment gives large opportunities in the recovery of the integrity of bone tissue, which is dictated by their biocompatibility and bioactivity. The authors have compared cytocompatibility and matrix properties of a series of nanostructured calcium phosphate cements and have elaborated recommendations on improvement of primary in vitro screening of the materials dedicated for the replacement of osteochondral defects.






Structural Features of Cu–Ag Alloys Obtained via Mechanical Alloying with the Use of Cold and Cryogenic Severe Plastic Deformation
Abstract
The structural features of Cu–Ag alloys mechanically synthesized by means of severe plastic deformation at a room and cryogenic temperature are revealed using X-ray diffractometry and electron microscopy and via in situ measurement of structure-sensitive characteristics such as shear stress depending on the deformation level. The effect of cryogenic strain temperature consists in a special character of change in the structure and shear stress of the formed alloys, which, in turn, affects the composition of the solid solution and the kinetics of structural transformations, as well as the mechanical properties.



The Influence of Sulfur, Phosphorus, and Silicon Impurities on Structure and Properties of Single Crystals of Nickel Heat-Resistant Alloys
Abstract



Transfer of Mechanical Stress from Polymer Matrix to Nanofiller in Dispersion-Filled Nanocomposites
Abstract
Abstract—The effect of changing structural characteristics of a particulate nanofiller during its aggregation on the degree of transfer of the mechanical stress applied to the sample from the polymer matrix to the nanofiller has been studied. The properties of particulate-filled nanocomposites are controlled by the quality of the stress transfer rather than the characteristics of the starting nanofiller. The stress transfer is sharply reduced because of the aggregation of nanofiller particles.



Functional Properties of Nickel–Titanium/Silicone Rubber Composite
Abstract
Abstract—A composite material consisting of a silicone rubber matrix and nickel–titanium wire reinforcement added at different volume fractions is prepared, and its debond strength and thermomechanical behavior are studied. The debond strength of the composite can be increased by reducing the surface roughness of the embedded nickel–titanium wire to Ra = 0.16 μm. The loading rate has a considerable effect on the residual strain in this material. The composite materials with the reinforcement content of 10 to 31% subjected to a 10% pre-strain can fully recover their shape on heating, suggesting the presence of memory shape effect in these materials.



Activation of Structure Formation Processes in Cement Systems by Magnetic Field
Abstract
Abstract—Structure formation processes in the cement—water system under the conditions of activation of grouting fluid by a magnetic field have been examined. It has been demonstrated by the methods of optical-television analysis of particle size distribution and thermogravimetry that application of an external impact results in variation of the dispersity of hydrated neoformations in the hardening system, whereas changes in the values of maximum temperature of heat flow and sizes of microcrystalline particles are interdependent indexes.



On the Choice of the Architecture of Osteoconductive Bioceramic Implants
Abstract
An a priori approach for the analysis of the architecture of osteoconductive bioceramic implants has been proposed. The most permeable products have been achieved in the case of the Kelvin architecture and the gyroid. The promising implant architecture is chosen to be the Kelvin model with a porosity of 70% and the pore sizes of 750 μm. The permeability of this architecture calculated to be 987 darcy for water approaches the value of trabecular bone tissue. It is found that the most rigid model among the architectures studied is the model with diamond architecture, while the most compliant are the Kelvin model and gyroid.


