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No 1(117) (2024)

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Metal science. Metallurgy

Selection of Parameters of High-Speed Thermodeformation Processing of Cr-Ni-Mo Steel on the Basis of Imitation Modeling

Kondratiev N.A., Khlusova E.I., Anisimov D.M., Borovskaya O.D.

Abstract

The temperature of the end of finishing stage, cooling rate and coil winding temperature are structure-sensitive parameters for bainite-grade steels in the production of plate less than 10 mm thick. Simulation modeling of high-speed thermo-deformation processing of Cr–Ni–Mo bainitic steel samples has been carried out in order to select the most rational technological modes in continuous hot rolling mills. The influence of strain rate and temperature as well as niobium and vanadium microalloying additives on phase transformations has been investigated.

Problems of materials science. 2024;(1(117)):5-19
pages 5-19 views

Mechanisms of Hardening of Heavy-Loaded Rails Made of Hypereutectoid Steel During Long-Term Operation

Popova N.A., Gromov V.E., Porfiriev M.A., Ivanov Y.F., Nikonenko E.L., Nevsky S.A.

Abstract

Using transmission electron microscopy methods, the structural-phase states and defective substructure were studied at distances of 0; 2 and 10 mm from the surface along the central axis and rounding radius of rails head fillet. Differentially hardened long rails of the DT400IK category made of hypereutectoid steel have been studied after operation on the Trans-Baikal Railway (passed tonnage equal to 234.7 million tons gross). It has been established that steel strength characteristics are determined by certain physical mechanisms. A qualitative assessment of the contributions from crystal lattice friction, solidsolution strengthening, strengthening of the pearlite component, incoherent cementite particles, grain boundaries and subboundaries, dislocation substructure and internal stress fields was carried out, and their hierarchy was established. A quantitative assessment of the additive yield strength of steel in different directions was carried out depending on the distance from the rolling surface. It is shown that the main mechanisms of strengthening are strengthening by incoherent particles, long-range stress fields and substructural strengthening. The additive yield strength on the fillet surface is significantly greater than on the rolling surface of the head along the central axis.

Problems of materials science. 2024;(1(117)):20-39
pages 20-39 views

Assessment of Former Austenite Structure in Hot Rolled Steel in Terms of Its Texture After Martensitic Transformation

Zisman A.A., Kniazyuk T.V., Petrov S.N., Fedoseev M.L., Novoskoltsev N.S.

Abstract

Textures of medium carbon steel, hot rolled and then quenched, have been determined by Electron backscatter diffraction (EBSD). To ensure representativeness of results, a rather large treated scan covered about a thousand of prior grains, each containing several thousands of measurement points. Considering inter-phase orientation relationships peculiar to martensitic steels, textures of the high temperature phase (austenite) have been assessed in terms of the transformation textures. Thus, deformed and recrystallized states of austenite dependent on the rolling conditions can be distinguished. To verify EBSD data, martensite textures were measured by an independent method of EBSD whereas morphology of the prior grains was revealed by means of chemical etching.

Problems of materials science. 2024;(1(117)):40-49
pages 40-49 views

Influence of Tempering on Structure and Properties of Welded Joints of High-Strength Structural Steel Achieved by Submerged Arc Welding

Lukyanova N.A., Melnikov P.V., Gribanova V.B.

Abstract

The paper describes mechanical properties and microstructure of weld metal of welded joints of high-strength structural steel AB3K made by automatic submerged arc welding with K-shaped edge cutting. The comparative analysis of the process using Sv-07KhN3MD wire and 48A3 flux subjected to heat treatment under four different modes is carried out.

Problems of materials science. 2024;(1(117)):50-59
pages 50-59 views

Influence of Hot Pressing Temperature of Composite Copper-Titanium Billets on the Formation of Intermetallide Layer at the Material Interface

Gangalo A.N., Burkhovetsky V.V.

Abstract

Billets for drawing of microwires based on Grade 4 titanium and protective sheath of M1 copper have been obtained at different temperatures by hot pressing method with drawing coefficient µ = 16. The influence of the billet heating temperature on the pressing pressure, configuration of the interface of bimetal materials and thickness of the intermetallide layer is shown. The influence of elastic compression pressure of composite copper-titanium billets in the range of 350–1400 MPa on the formation of intermetallide at the interface of materials at 850°C has been analyzed.

Problems of materials science. 2024;(1(117)):60-66
pages 60-66 views

Effect of Bismuth Additives on the Thermophysical Properties and Thermodynamic Functions of Aluminum Alloy AlFe5Si10

Ganiev I.N., Kholmurodov F., Safarov A.G., Nurov N.R., Yakubov U.S.

Abstract

The temperature dependence of the heat capacity of the aluminum alloy AlFe5Si10 with bismuth was studied in the “cooling” mode. It is shown that with increasing temperature, the heat capacity, enthalpy and entropy of alloys increase, and the value of the Gibbs energy decreases. As the amount of bismuth in the initial alloy increases, the heat capacity, enthalpy and entropy of the AlFe5Si10 alloy decrease, while the value of the Gibbs energy increases.

Problems of materials science. 2024;(1(117)):67-78
pages 67-78 views

RESEARCH OF THE MELTING ZONE OF THE RELIT – CUPRONICKEL COMPOSITE ALLOY WHEN SURFACING METALLURGICAL EQUIPMENT PARTS USING THE FURNACE METHOD

Zarechensky D.A., Vorobyov V.V., Shevchenko V.A.

Abstract

With the furnace surfacing method, a composite alloy is obtained, consisting of reinforcing particles of tungsten and cupronickel carbides, which, after exposure to the melting temperature of the binder alloy, form a wear-resistant layer on the surface being hardened. It has been established that in the zone of connection of the composite alloy relit – cupronickel with the steel surface of the part, in the absence of conditions that guarantee auto-vacuum cleaning of the surface from oxides, an interlayer with an imperfect crystal structure is formed, which leads to delamination of the deposited alloy. It has been experimentally shown that the use of additional control for the gas tightness of the surfacing space makes it possible to improve the quality of the deposited surface when furnace hardening of metallurgical equipment parts with the composite alloy relit – cupronickel.

Problems of materials science. 2024;(1(117)):79-85
pages 79-85 views

Functional materials

Comparative Analysis of Technological Properties and Microstructure of Titanium Powders of Different Classes

Leonov V.P., Malinkina Y.Y., Drugachuk S.D., Khachaturyan I.M., Chudakov E.V.

Abstract

The results of a study of the technological properties of titanium powders of pseudo-α and pseudo-β alloys are presented. A comparative analysis of the characteristics of powder materials obtained by centrifugal spraying has been carried out. The results of the granulometric composition of the powders were obtained, and the calculation of the spatial packing of particles was applied within the framework of the hard sphere model for various fractional compositions. To compare the microstructure and mechanical properties, test samples from pseudo-α and pseudo-β titanium alloys were obtained using the hot isostatic pressing method according to selected modes.

Problems of materials science. 2024;(1(117)):86-98
pages 86-98 views

Diamond-Silicon Carbide Composite Materials AKK 'Skeleton'

Gordeev S.K.

Abstract

The paper presents a review of exploratory and applied research carried out in Russia since the 1990s in the field of diamond-silicon carbide composite materials. A new class of isotropic ceramic materials has been created—diamond-silicon carbide composites, which have received the name Skeleton. The physical, mechanical, thermophysical and functional properties of materials depending on their composition are discussed. It is shown that the studied materials simultaneously combine mechanical, thermophysical and functional properties at a level not achieved in other materials, which allows the use of the Skeleton material in various fields of engineering.

Problems of materials science. 2024;(1(117)):99-116
pages 99-116 views

The Influence of the Granulometric Composition of Powders of Steels and Precision Alloys and Their Melting Modes by LPBF on Porosity

Zhukov A.S., Kuznetsov P.A.

Abstract

The results of the experimental study of powder materials of various brands and classes (stainless steel, precision soft and hard magnetic alloys) are presented, the influence of their parameters (particles, fracture, fluidity, bulk density) on the properties of finite additive samples is evaluated. The impact of melting parameters on the porosity of additive samples has been studied.

Problems of materials science. 2024;(1(117)):117-126
pages 117-126 views

Review of Criteria and Methods for Evaluating Properties of Ceramic Materials Designed for Impact Load Protection

Shevchenko V.Y., Dolgin A.S., Sychev M.M., Balabanov S.V.

Abstract

Ceramics is widely used as a material for impact protection due to its mechanical properties and  density, which provide high specific strength of barriers. The main function of the barrier is to prevent structural  failure of the protected object. The choice of specific ceramics for barriers depends on the mass, ability to absorb  impact energy, resistance to multiple impacts, etc. A review of criteria and methods for evaluating the properties  of ceramic materials intended for protection against impact loads is given. The existing selection criteria can be  divided into two groups: criteria based on the physical (fundamental) properties of the material and criteria for evaluating the service properties of barriers. There are also experimental methods for evaluating the quality of  barriers. It is shown that the coefficient of relative penetration of the indenter, proposed by V.Ya. Shevchenko, is  universal, taking into account the properties of the penetrating body and allowing to construct a reliable representative series for most ceramic materials in brittle fracture.

Problems of materials science. 2024;(1(117)):127-142
pages 127-142 views

Investigation of the Influence of Laser Processing Parameters on the Change in the Size of Wolfram Carbide Particles in the Ni–Ti–WC System Coating

Makarov A.M., Gerashchenkov D.A., Bystrov R.Y., Popova E.A., Bobyr V.V., Kashirina A.A., Yakovleva N.V.

Abstract

The paper shows the influence of various laser processing modes of cold spray Ni–Ti–WC coatings. It has been shown that the microhardness of the resulting coatings reaches 1200 HV. The formation of diamond-shaped, pore-free WC inclusions with a size of 500 nm has a positive effect on the microhardness. The article provides recommendations for the industrial production of Ni–Ti–WC system coatings.

Problems of materials science. 2024;(1(117)):143-148
pages 143-148 views

Influence of Thermal Treatment of Niobium Substrate on Thermal Stability of Palladium Protective-Catalytic Coating

Kuzenov S.R., Busnyuk A.O., Alimov V.N., Livshits A.I., Peredistov E.Y.

Abstract

The influence of recrystallization annealing of niobium substrate on the thermal stability of palladium protective-catalytic coating has been studied. So, it was found that the coating on recrystallized substrate has higher thermal stability compared to the coating on cold-rolled substrate. The obtained results allow us to solve the problem of limited thermal stability of palladium protective-catalytic coating for composite membranes made of Group 5 metal under the conditions of their operation. 

Problems of materials science. 2024;(1(117)):149-158
pages 149-158 views

Polymeric composite materials

The Effect of Ultrasonic Treatment of a Cured Monolayer Formed by Three-Dimensional Printing from a Prepreg Reinforced with Continuous Carbon Fiber on the Resistance to the Flow of Solid Particles

Zlobina I.V., Bekrenev N.V., Egorov A.S., Anisimov A.V.

Abstract

—The effect of ultrasonic processing at resonant frequencies of 22 and 44 kHz of a monolayer formed by three-dimensional printing from prepregs reinforced with continuous carbon fiber on the resistance to the flow of solid particles by imitating it by jet-abrasive treatment is investigated.
The increment of the weight of both control and experimental samples in comparison with the initial state was established. It is shown that the force effect of ultrasound in rational modes contributes to a decrease in weight gain by 31.4% when processed at a frequency of 22 kHz and by 9% when processed at a frequency of 44 kHz. The decrease in weight increment is determined by an increase in the density of the monolayer structure after ultrasonic exposure, which leads to an increase in surface hardness in units of Schor-D by 13.5% at a frequency of 22 kHz and by 10% at a frequency of 44 kHz.

Problems of materials science. 2024;(1(117)):159-172
pages 159-172 views

Radiation materials science

Radiation and Thermal Embrittlement of RPV Steels: The Links of Embrittlement Mechanisms, Fracture Modes and Microcrack Nucleation and Propagation Properties Part 1. Strategy, program and methods of experimental and numerical studies

Margolin B.Z., Fomenko V.N., Shvetsova V.A., Yurchenko E.V.

Abstract

Further development of local approach models is considered from viewpoint of links of local brittle fracture properties with embrittlement mechanisms and fracture modes for RPV steels. Strategy and program of experimental and numerical investigations have been developed that allows one to find how various embrittlement mechanisms and fracture modes are connected with the conditions of nucleation and propagation of microcracks resulting in brittle fracture of RPV steels. The experimental and numerical investigations are performed for 2Cr-Ni-Mo-V steel and A533 steel used for RPVs of WWER and PWR types. RPV steels are studied in the following states: (1) initial (as-produced); (2) thermally embrittled by a hardening mechanism; (3) thermally embrittled by a non-hardening mechanism; 4) irradiated. Experimental studies include testing specimens of different geometry (smooth and notched round bars, and cracked compact tension specimens), which allows us to obtain characteristics of brittle fracture under various stress triaxialities. Numerical studies performed with the probabilistic brittle fracture model Prometey aim to obtain the brittle fracture properties on micro- and macroscales for all the investigated states of the materials.
Part 1 of the paper presents information concerning the investigated materials, the used procedures and methods. Part 2 gives the test results of smooth round bars of the investigated materials in various states and the stress-strain curves determined over wide temperature range. The experimental results for various specimens from the investigated steels in various states are represented and compared with the results predicted with the Prometey model in Part 3.

Problems of materials science. 2024;(1(117)):173-194
pages 173-194 views

RADIATION AND THERMAL EMBRITTLEMENT OF RPV STEELS: THE LINKS OF EMBRITTLEMENT MECHANISMS, FRACTURE MODES AND MICROCRACK NUCLEATION AND PROPAGATION PROPERTIES Part 2. Strength and plasticity properties

Margolin B.Z., Fomenko V.N., Shvetsova V.A., Yurchenko E.V.

Abstract

The uniaxial tension test results are represented over wide temperature range for smooth round bars of 2Cr–Ni–Mo–V steel and A533 steel used for RPVs of WWER and PWR types. These steels are studied in the following states: (1) the initial (as-produced) state; (2) the thermally embrittled state modelling hardening mechanism of embrittlement; (3) the thermally embrittled state modelling non-hardening mechanism of embrittlement; (4) the irradiated state. 
The true stress-strain curves are determined over wide temperature range that is required for calculation of the stress-and-strain fields for various specimens. The true stress-strain curves for the investigated steels in the initial and thermally embrittled states are obtained when using standard mechanical characteristics. For the irradiated steels the true stress-strain curves are obtained when using the data of the digital video recording under continuous in-testing monitoring of the cylindrical parts of tensile bars. For the irradiated materials the procedure based on standard characteristics cannot be used as it is connected with very small strain. The procedure based on the digital video recording data is verified by comparison of the stress-strain curves obtained for the initial and thermally embrittled states on the basis of the digital video recording data and standard characteristics.

Problems of materials science. 2024;(1(117)):195-209
pages 195-209 views

Correlation Dependences Between Hardening in Terms of Yield Strength and Microhardness for Austenitic and Ferritic-Martensitic Steels

Margolin B.Z., Belyaeva L.A., Sorokin A.A., Yurchenko E.V., Grigoriev M.N.

Abstract

Instrumental measurements of microhardness were carried out using a Vickers indenter at a constant strain rate. The yield strength values were determined for austenitic chromium-nickel steels 08Kh18N10Т, 10Kh18N9 and 08Kh16N20M2Т in the initial (non-irradiated) state, after neutron irradiation at various regimes, as well as after plastic prestrain. Similar measurements were carried out for chromium stainless steels of the ferritic-martensitic class 07Kh12NMFB and 16Kh12MVSFBR (EP-823) in the initial (non-irradiated) state and after heat treatment, leading to hardening of the material and also after neutron irradiation. The relationships between microhardness and yield strength were determined for all studied states of all steels studied. A unified correlation has been established between hardening in terms of the yield strength and hardening in terms of Vickers micro-hardness, independently of the nature of the strengthening factor and the class of steel.

Problems of materials science. 2024;(1(117)):210-226
pages 210-226 views

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