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No 10 (2023)

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Articles

Ultrasound tomography based on the coefficient inverse problem as a way to combat structural noise

Bazulin E.G., Goncharsky A.V., Romanov S.Y., Seryozhnikov S.Y.

Abstract

The paper proposes to use the ultrasound tomography method based on the solution of the inverse coefficient problem to reduce the level of structural noise. Mathematical models used in ultrasonic tomogra-phy well describe such physical effects as refraction, diffraction and redispersion effects. It is logical to ex-pect that reconstruction of the internal structure of metallic samples using ultrasound tomography will be more efficient compared to digital antenna focusing (DAF) techniques. Due to the nonlinearity of the inverse problem of ultrasound tomography, an iterative MultiStage method is used to ensure convergence to the glob-al minima of the non-convexity functional. The paper presents the results of numerical experiments to restore the image of the internal structure of the welded joint, which may contain lateral cylindrical holes and crack models. The region of the welded metal is represented in the form of sections constructed according to the principle of Voronoi diagrams. In each section the velocity is constant and its value is randomly distributed. In the model adopted in the paper, the structural noise is formed due to multiple scattering at the boundaries of sections with different sound velocity. It was assumed that the antenna array is located on the outer surface of the control object of known thickness. The results obtained show that the tomographic method allows us to determine the shape and speed of sound in low-contrast reflectors, for which the CFA method is ineffective.
Defektoskopiâ. 2023;(10):3-17
pages 3-17 views

Nondestructive testing of local microcracking in laboratory mineral samples using an acoustic technique with a laser source of ultrasound and its verification with x-ray computer tomorgaphy

Podymova N.B., Ermolinskii A.B., Chernov M.S.

Abstract

An acoustic technique of nondestructive testing of a local microcracking degree in laboratory mineral samples is proposed based on laser generation of ultrasound. A spectral power of broadband signals of longitudinal ultrasonic waves is measured, which are generated by absorption of pulsed laser radiation in a special material served as a laser source of ultrasound and further scattered on microcracks in samples (the so called structural noise power). The direct relationship between an increase in microcracking and a growth in the structural noise power in scanning regions of the samples has been obtained for feldspars of two types. For the first time, an independent method of X-ray computer tomography of the complex-shaped samples confirmed the reliability of the results of acoustic measurements. The established relationship between the local microcracking and structural noise power can be used in the monitoring systems for observing the crack formation in rocks and minerals under different external loadings.
Defektoskopiâ. 2023;(10):18-27
pages 18-27 views

Electrochemical realkalisation of carbonated cementitious matrix: characterization research to influence of time and current density

Rachadel A.C., Mazer W.

Abstract

The depassivation of reinforcement caused by the reduction of concrete alkalinity due to the concrete carbonation process can induce the appearance of steel corrosion. The restoration of alkalinity can be done by chemical realkalinization (CRA) or electrochemical realkalinization (ERA) methods. In this context, the present work aims to evaluate the influence of the application time and the current density used in the electrochemical realkalinization process. For the development of the research, mortar samples were molded with a reinforced bar for electrical connection and remained for 24 months in a carbonation chamber. After this period, the carbonation depth that occurred was verified and then the specimens were submitted to the electrochemical realkalinization process using 3 different current values, 0.5, 1.0 and 1.5A/m2 and remained at different periods (7 , 14 and 21 days) in the recovery process. Additional tests of absorption, compressive strength, carbonation depth measurements, mercury intrusion porosimetry (MIP) and thermogravimetric analysis (TGA) were also carried out on reference, carbonated and realkalinized specimens. Based on the results of the tests, it was observed that the recovery process starts after 7 days with the lowest current density used. A better current density x application time ratio was also observed considering the results of the mercury intrusion porosimetry and thermogravimetric analysis tests in conjunction with the realkalinization process.
Defektoskopiâ. 2023;(10):28-42
pages 28-42 views

Quality control technique for structural elements from lightweight materials based on soft x-ray radiation

Kishin I.A., Kidanova E.Y., Kubankin A.S., Sotnikova V.S.

Abstract

The paper describes a quality of non-destructive testing for the study of structural elements made of lightweight materials. The quality is based on the analysis of soft X-ray spectra. The test results for a pipe made of carbon fiber with an average wall thickness of 1 mm are presented. The possibility of constructing maps of the distribution of pipe wall thicknesses with an accuracy above 10 microns is shown.
Defektoskopiâ. 2023;(10):43-52
pages 43-52 views

Theoretical investigations of temperature compensation of the results of the diagnosis of polymer composites by the method of two optical fiber

Fedotov M.Y.

Abstract

The paper considers the advantages and disadvantages of existing methods for temperature compensation of data from fiber-optic sensors based on fiber Bragg gratings as part of an embedded system for simultaneous testing of deformation and temperature of polymer composite materials. It is shown that when external temperature testing is impossible, it is most expedient to implement the method of two optical fibers with different sensitivity to at least one of these parameters due to different dopants. Technological issues related to the formation of a spatial topology and the provision of an effective interrogation of the embedded optical system for monitoring polymer composite materials by the two-fiber method are considered. The results of theoretical researches of a linear model of temperature compensation, a model that takes into account the influence of cross sensitivity, as well as a quadratic model of temperature compensation of optical testing data are presented. It has been established that the linear model is the simplest, however, when using it, one should take into account the error associated with the inaccuracy of the approximation of optical inspection data by a linear function. At the same time, it is shown that in order to improve the quality and reliability of the results of optical testing, it is advisable to use a quadratic model of temperature compensation, which provides an error level comparable to the error of the fiber-optic sensor interrogator. The results obtained can be used to develop methods for the simultaneous testing of samples, as well as monolithic and three-layer structures from structural layered of polymer composite materials with limiting molding conditions (temperature not more than 180 °C, specific pressure not more than 0,7 MPa), as in the process of bench and other tests, and, in the future, in real operating conditions.
Defektoskopiâ. 2023;(10):53-65
pages 53-65 views

Development of a technique for applying pa and tofd methods for mechanized ultrasonic testing of welded joints of main pipelines using the USD-60FR-16/128 flaw detector

Ajibaye D.A., Savichev M.P., Atroshenko V.V.

Abstract

A technique was developed and tested for selecting beam steering and focusing methods for mechanized ultrasonic testing of circumferential welds of pipelines up to 16 mm thick using phased antenna arrays. Criteria for the identification and interpretation of defects on the time-of-flight diffraction scans in the form of an atlas of defects were developed. The study was carried out using a new domestic flaw detector USD-60FR-16/128.
Defektoskopiâ. 2023;(10):66-69
pages 66-69 views

Comparative tests of mechanical characteristics and structure of basic and engineering plastic filaments for additive manufacturing

Abramova T.S., Bekher S.A.

Abstract

A comparative analysis of the strength characteristics of two plastics, basic and engineering, which are used in 3D-printing, was carried out. The lateral surface of the destroyed wire samples was studied under the Altami MET 1C microscope to assess the uniformity of the strain distribution along the length.
Defektoskopiâ. 2023;(10):70-72
pages 70-72 views

Application of acoustic emission and digital image correlation for detecting diffusion interlayers in dissimilar welded joints

Barat V.A., Marchenkov A.Y., Poroykov A.Y., Karpova M.V., Bardakov V.V.

Abstract

The paper investigates the possibility of using the acoustic emission (AE) method to detect carbide and decarburized interlayers formed in dissimilar welded joints of austenitic and pearlitic steels during welding and subsequent operation.
Defektoskopiâ. 2023;(10):73-75
pages 73-75 views

Ultrasonic testing through a thickened cladding

Mikhaylov I.V., Razygraev A.N., Razygraev N.P.

Abstract

This paper presents the results of studies of the effect of thickened repair anti-corrosion surfacing on pre-operational and in-service ultrasonic testing (UT) of the reactor vessel metal through anti-corrosion cladding in comparison with ultrasonic testing through standard surfacing provided for by the design documentation [1]. The paper estimates the distortion of acoustic fields of transducers of transverse and longitudinal waves and the detectability of defects during ultrasonic testing through cladding of different thicknesses and cladding with an inclined fusion zone from a thickness of 11 mm to a thickness of 18 mm
Defektoskopiâ. 2023;(10):76-78
pages 76-78 views

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