


Vol 60, No 3-4 (2018)
- Year: 2018
- Articles: 21
- URL: https://journals.rcsi.science/0026-0673/issue/view/14679
Structure
Abnormal Grain Growth: Effect of Disperse Particles
Abstract
Problems arising due to abnormal grain growth, the main of which concerns determination of the start and end of this process in materials with various initial microstructures and the behavior of disperse particles, are considered. Grain growth is studied by the method of numerical simulation. A pioneer diagram presenting the conditions of development and suppression of abnormal grain growth at a fixed rate of dissolution of particles is plotted in the “initial grain size – initial retarding force” coordinates. The causes of abnormal grain growth in nanocrystalline materials are analyzed, of which the principal one is supposed to be the presence of submicroscopic pores. The results obtained are used to develop novel methods for controlling the grain structure in various structural and functional materials.



Article
Panoramic Crystallographic Analysis of Structure Evolution in Low-Carbon Martensitic Steel under Tempering
Abstract
Structural changes developing under tempering of low-carbon martensitic steel are studied by the method of electron backscatter diffraction. The evolution of the crystal lattice curvature reflecting the softening process and the packet-block structure of the martensite are analyzed. The dependence of the self-accommodation of packets on the combination of variants of the interphase orientation relation is determined. The growth of new martensite laths under tempering, which is related to this dependence, is considered.



Special Features of Precipitation of ε-Cu Phase in Cast Irons Alloyed with Copper and Aluminum
Abstract
Special features of precipitation of ε-Cu phase in cast irons alloyed with copper and aluminum are studied. The FactSage software is used to amend the Fe – Cu – C phase diagram. The diagram is used to analyze the structure of the metals. The shape of the particles and the places of their localization in the volume of the alloys are determined by x-ray diffraction analysis. The causes of the hardening action of copper in the irons are assessed.



Special Features of Formation of Martensitic Phases in the Austenite of Chromium-Nickel Steels under Plastic Deformation
Abstract
Three variants of behavior of austenitic chromium-nickel steels with different degrees of austenite stability under cold compressive plastic deformation are considered. The susceptibility of the steels to formation of the first portions of ferromagnetic α′-martensite and paramagnetic ε-martensite is shown to differ depending on the composition of the steel and on the degree of the deformation. The possibility of nucleation and transformation of an intermediate paramagnetic ε-phase and ferromagnetic α′-martensite in the chromium-nickel steels with moderately unstable martensite under plastic deformation is demonstrated.



A Study of the Structure and Properties of Aluminum Alloys with Copper Produced Under Superfast Cooling of Melt
Abstract
The methods of x-ray diffraction analysis, electron microscopy and hardness measurement are used to compare the structures and properties of strips from Al – Cu alloys (5, 10 and 30 at.% Cu) obtained under the conditions of superfast cooling of the melt for different quenching temperatures and alloy compositions. The crystal structure of all the strips contains α-Al and Al2Cu phases. The effect of the heat treatment of the melt on the morphology, size and content of the structural components and on the microhardness of the strips is demonstrated.



Dilatometric and DSC Study of the Kinetics of Discontinuous Precipitation of Ag2Al Intermetallic in Al – 10% Ag Alloy
Abstract
The kinetics of discontinuous precipitation of Ag2Al intermetallic in alloy Al – 10% Ag is studied after 10-h holding in vacuum at 530°C and subsequent water quenching. The DSC and dilatometric curves are plotted for heating rates ranging from 5 to 20 K/min. The activation energy of formation of the Ag2Al γ-phase is computed from the DSC data with the help of the Boswell equation and by the Kissinger method.



Mechanism and Kinetics of Formation of Intermetallic Layers on the Surface of Steel Press Molds in Casting of Silumins
Abstract
Regular features of the mechanism and kinetics of formation of transition layers under interaction between castable silumins and die steel 4KhVMFS (DI-22) used for making press molds are determined. The process of dissolution of the material of the press molds in AL-2 (AK12) silumin is accompanied by formation of aluminum-enriched intermetallic compounds of FeAl3 and Al4Si2Fe types and then by formation of Fe2Al5 and Fe3 Al intermetallic compounds with elevated iron content on the contact surface. Cross diffusion of aluminum is activated in regions under the continuous intermetallic layer on the surface of the mold and causes formation of a layer of a solid solution of aluminum in the steel, which is responsible for sticking of the material of the casting to the mold.



Heat-Removing and Emitting Compositions Based on W and Pd Powders: a Study of the Production Processes and Structures
Abstract
Ways for advancing the processes of production of heat-removing and emitting compositions based on W and Pd for creating articles for semiconductor and vacuum electronics are considered. It is shown that the widely demanded W – Cu pseudoalloys may exhibit advanced parameters if they are synthesized with the use of the special features of their formation determined in the work by analyzing the structure of the porous refractory skeletons and the infiltration technique. The experimental processes of fabrication of emitting compositions from sintered powders of palladium and Pd5Ba intermetallic are still far from the stage of commercial production due to the absence of expedient modes of thermal deformation treatment for sintered articles of type PdB2, which follows from the data of the studies of their microstructure.



Possibilities of Digital Optical Microscopy for Objective Certification of the Quality of Metalware
Abstract
Simultaneous observation and measurement of microstructures in one and the same field of view (on one lap) by different methods is used to assess the information content provided by optical microscopy for certifying steel structures (sheets, profiles, forgings). The images of structures obtained under an optical microscope (in 256 tones of the gray color) are compared to the 3D images obtained under scanning and atomic force microscopes and to the orientations of the structural components (EBSD technique) in order to determine the nature of formation of images of unlike structures obtained by optical microscopy and to estimate the possibilities of digitization of the measuring procedures for controlling the quality of metalware in large-scale productions.



Formation of Turbulent Structures in Metallic Hybrid Materials Under Pressure Torsional Deformation
Abstract
The conditions of formation of turbulent structures in metallic hybrid materials under pressure torsional deformation are considered. The structures formed in compositions of “steel 08Kh17T/copper/steel 08Kh17T”, “steel 08Kh17T/alloy É125/steel 08Kh17T”, and “alloy V – 10% Ti – 5% Cr/alloy É125/ alloy V – 10% Ti – 5% Cr” under pressure torsion are studied in order to investigate metal-base layered hybrids with different capacities for hardening under high strain. Different kinds of interfaces between the layers are described as a function of the composition of the hybrid.



Structure and Mechanical Properties of a Three-Layer Steel/Vanadium Alloy/Steel Material After Radial Forging
Abstract
The methods of optical and electron microscopy are used to study the structure of specimens of a three-layer material based on vanadium alloy V – 4% Ti – 4%Cr and ferritic steel 08Kh17T after radial forging conducted by simulated regimes of joint deformation. The mechanical properties of the three-layer material are studied in tensile tests of two-layer “steel/vanadium alloy” specimens.



Relation Between the Morphology of Different-Nature Ductile Fractures and Properties of Structural Steels
Abstract
Comparative analysis of the morphology of ductile fractures for a wide spectrum of products from structural steels (profiles, forgings, sheets), testing modes (tension, impact) and variants of cutting of specimens (longitudinal, tangential, and third-direction (over the thickness of the sheet) ones) is performed using the results of measurements. Informative components of ductile fractures connected with the observed differences in the toughness and in the ductility are determined. It is shown that the ductile fractures may be ranged objectively, which is required for solving problems of certification and control of the quality of metals.



A Study of Processes of Phase Formation and Hardening in Molybdenum Alloys After Internal Nitriding
Abstract
The laws of formation of phases and of hardening of binary and complexly alloyed molybdenum alloys with Nb, Zr and Ti under internal nitriding are studied. The structure of thin foils is determined, and the particles of the hardening phases are identified. The distribution of the nitride phases over cross section of 1-mm-thick specimens is studied. The visible length (diameter) and thickness of the particles are measured. The number of particles per unit volume is determined The effective diameters of the nitride particles and the interparticle distance are calculated for the case of their approximation by spheres. The conditions (laws) of high-temperature hardening of molybdenum alloys after internal nitriding are determined.



A Study of the Structure, Mechanical Properties and Corrosion Resistance of Magnesium Alloy WE43 After Rotary Swaging
Abstract
The structure and properties of magnesium alloy WE43 are studied after homogenizing and rotary swaging deformation conducted in several stages with step lowering of the temperature from 400 to 325°C and increasing the extrusion ratio to 2.56 – 2.78. The deformation yields an ultrafine-grained (UFG) structure with a mean size of the structural components about 500 – 800 nm and particles of aMg41Nd5 phase with a mean size of about 300 – 400 nm. The formation of the UFG structure raises the strength of the alloy. The best combination of mechanical properties is provided by swaging with the final temperature 325°C. It is shown that the rotary swaging deformation does not affect the corrosion rate of the alloy measured by the methods of potentiodynamic polarization, loss in the mass and emission of hydrogen.



A Study of Phase Transformations in High-Chromium Ferritic-Martensitic Steels by Magnetometry
Abstract
Phase transformations in high-chromium ferritic-martensitic steels are studied using magnetometric analysis of the magnetic field. A designed, certified and experimentally tested facility for measuring the magnetic permeability of small (pea-size) specimens is described. The facility makes it possible to determine the temperatures of magnetic transformations and, in some cases, the thermal effects of phase transformations. Examples of application of the developed method for determining the characteristics mentioned are given and used to plot diagrams of isothermal transformation of supercooled austenite. An analysis of pairs “mechanical properties – parameters of diagrams of isothermal transformation” is performed, and the dependences obtained are analyzed. The formulated features of the parameters of the diagrams of isothermal decomposition may be used for developing high-chromium ferritic-martensitic steels with high refractoriness. The limits of the applicability of the developed methods and of the used facility are presented.



Criteria for Evaluating the Fracture Toughness of Carbon–Carbon Composite Materials
Abstract
The applicability of various criteria for evaluation of the fracture toughness of a discretely reinforced carbon–carbon composite material for friction purposes is considered. The values of the K1c, J1c, Jc and COD criteria of fracture toughness are calculated. The distribution of the fields of displacements and deformations on the surface of specimens is determined by the method of numerical correlation of digital images with the use of a VIC-3D system. The stress fields are calculated.



Corrosion-Resistant Steels
High-Temperature Strength of Austenitic Nitrogen Corrosion-Resistant Cr – Ni – Mn Steels with Copper Additive
Abstract
The mechanical properties of newly developed austenitic nitrogen corrosion-resistant Cr – Ni – Mn steels with copper additive are studied in the temperature range of hot and warm deformation. The results of the hot and warm compressive tests are used to determine the specific levels of strain resistance at different temperatures of pressure treatment, which may be used for designing processes for making hot-deformed products from the experimental steels. It is shown that warm deformation and tempering are suitable for hardening nitrogen steels with the aim to apply them as nonmagnetic corrosion-resistant heat-resistant materials. The materials for cryogenic purposes should be subjected to a high-temperature thermomechanical treatment and quenching (solid solution treatment).



Aluminum Alloys
Prospects of Creation of Aluminum Alloys Sparingly Alloyed with Scandium
Abstract
Alloying of aluminum alloys with scandium, which provides a unique combination of properties, is considered. However, scandium is very expensive, and its presence raises considerably the cost of the alloys. It is shown that the content of scandium may be reduced without lowering the level of the properties.



Magnetic and Composite Materials
Control of the Quality of Soft Magnetic Nanocrystalline Alloys in Terms of the Value of Magnetic Impedance
Abstract
The possibility of the use of the effect of magnetic impedance as a criterion for estimating the homogeneity of potentially amorphous melt-quenched alloys and for optimizing of the heat treatment mode of nanocrystalline soft magnetic alloy 5BDSR is considered. The measurements of the effect of magnetic impedance on small-section specimens cut from amorphous ribbons show the possibility of getting additional information on the variation of magnetic properties under nanocrystallization. The magnetic characteristics of alloy 5BDSR are shown to be unsteady after single-stage annealing by the modes standardized for this material. It is shown that double-stage heat treatment stabilizes the magnetic properties of the alloy and elevates these properties.



100th ANNIVERSARY OF THE DEPARTMENT OF METALS SCIENCE AND STRENGTH PHYSICS OF THE MOSCOW INSTITUTE OF STEEL AND ALLOYS
Complex Analysis of Fracture of Solebars in Different Strength States Using Measurements of Acoustic Emission
Abstract
Joint analysis of acoustic emission (AE), strain diagrams, structures and fractures is used to study the kinetics and mechanisms of fracture of specimens, fragments and unit-cast railroad car solebars from steel 20GL in different strength states. A system of AE monitoring of damage of solebars during motion of the train is developed and applied. The crack sizes are determined by measuring peak amplitudes of acoustic emission.



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