Definition of parameters of loading modes of the test bench for tractor cabin’s vibration isolators

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Abstract

BACKGROUND: During the operation, tractor cabin’s vibration isolators are under the simultaneous load vertical, longitudinal- and lateral-angular vibrations of the cabin. These vibrations have different amplitudes, frequencies and time-domain behavior. It is possible to simulate comprehensive operational loads on vibration isolators only with bench testing.

AIMS: Within this study, the trial to define parameters of loading modes for bench testing of tractor cabin’s vibrational isolators and to define corresponding parameters of drives of the bench loading devices was made.

METHODS: This paper presents explanation and the results of calculation of loading modes parameters for testing of tractor cabin’s vibration isolator at the bench capable of producing loads from vertical, longitudinal- and lateral-angular vibrations of a tractor cabin simultaneously, as well as the results of calculation of corresponding parameters of drives of this bench. The procedure of preparation for testing was developed. This procedure includes estimation of values of operational loads amplitudes and frequencies, the range of change of necessary velocities and torques of electric drives of the bench loading devices and identification of adequate drives with required properties, determination of behavior of force and kinematic excitation reproduced by the test bench. Exemplary calculation of parameters of vertical loading at the considered bench was performed for the AKSS-400M rubber-metal vibration isolator used in cabin suspension of the K-708.4 wheeled tractor. A number of assumptions were made in the calculation. Nominal values of velocity and torque of the electric motor drive of the vertical loading device of the bench were obtained as the results. Thus, the electric motor with the reduction gear made by TRANSTECNO was selected. Characteristics of force and kinematic excitations reproduced by the bench using electric motor frequency control were built.

RESULTS: Analysis of graphs helped to define acceptable range of frequencies reproduced by the bench for operational loads in vertical direction limited by abilities of the selected electric drive.

CONCLUSIONS: The results of calculation of electric drive parameters can be used in design of the considered bench for testing of tractor cabin’s vibration isolators, particularly in the development of loading devices (cam eccentrics, pushers, return springs).

About the authors

Zakhid A. Gozhaev

Federal Scientific Agroengineering Center VIM

Author for correspondence.
Email: fic51@mail.ru
ORCID iD: 0000-0002-1665-3730
SPIN-code: 1892-8405

Professor, Dr. Sci. (Tech.), Corresponding Member of the Russian Academy of Sciences, Deputy Director for Innovational and Implemental Activities

Russian Federation, Moscow

Viktor V. Shekhovtsov

Volgograd State Technical University

Email: shehotsov@vstu.ru
ORCID iD: 0000-0002-5207-8972
SPIN-code: 1173-2370

Professor, Dr. Sci. (Tech.), Professor of the Technical Operation and Service of Automobiles Department

Russian Federation, Volgograd

Pavel V. Potapov

Volgograd State Technical University

Email: ts@vstu.ru
ORCID iD: 0000-0001-6645-6033
SPIN-code: 7042-2560

Associate Professor, Cand. Sci. (Tech.), Associate Professor of the Technical Operation and Service of Automobiles Department

Russian Federation, Volgograd

Azamat I. Iskaliev

Volgograd State Technical University

Email: ts@vstu.ru
ORCID iD: 0000-0002-4054-5481
SPIN-code: 2709-6602

Cand. Sci. (Tech.), Lecturer of the Heat Engineering and Hydraulic Department

Russian Federation, Volgograd

Malika S. Yarkina

Volgograd State Technical University

Email: ts@vstu.ru
ORCID iD: 0009-0009-0747-7358

Postgraduate at the Technical Operation and Service of Automobiles Department

Russian Federation, Volgograd

Apollinariya V. Evseeva

Volgograd State Technical University

Email: ts@vstu.ru
ORCID iD: 0009-0006-9832-8304
SPIN-code: 9308-2008

Student at the Technical Operation and Service of Automobiles Department

Russian Federation, Volgograd

References

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  2. Kuzmin VA. Obosnovanie parametrov sistemy podressorivaniya kolesnogo sel’skokhozyaistvennogo traktora klassa 4 [dissertation]. Moscow, 2018.
  3. Patent RUS № 203608/14.04.21. Byul. № 11. Shehovtsov VV, Ljashenko MV, Potapov PV, et all. Stend dlya ispytanii vibroizolyatorov kabiny transportnogo sredstva. (In Russ). Accessed: 02.03.2023. Available from: https://yandex.ru/patents/doc/RU203608U1_20210414
  4. Lebedinskiy IYu, Sirotin PV, Chernenko AB, et al. Principles of creating of suspension systems for transport-technological self-propelled machines cabin. Sovremennye naukoemkie tekhnologii. 2019. 2:105–109 (In Russ).
  5. Motorreductores a engranajes cilíndricos Helical in-line gearmotors. Transtecno. [internet] Accessed: 02.03.2023. Available from: https://www.transtecno.com/wordpress/wp-content/uploads/2017/10/B_NEMA-60-Hz_Helical-in-line-gearmotors-CMG_210507-2_0521-1.pdf
  6. Pronina YuO. Sovershenstvovanie sistemy vibrozashchity operatora promyshlennogo traktora pri proektirovanii na osnove modelirovaniya protsessa nizkochastotnogo vozdeistviya so storony gusenichnogo dvizhitelya [dissertation]. Chelyabinsk, 2017.
  7. Godzhaev ZA, Ljashenko MV, Shehovtsov VV, et all. Test stand for vibration isolators of vehicle cabin suspension. Fundamentalnye i prikladnye problemy tekhniki i tekhnologii. 2021;5(349):165–173. (In Russ). doi: 10.33979/2073-7408-2021-349-5-165-173

Supplementary files

Supplementary Files
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1. JATS XML
2. Fig. 1. The bench for testing of a vehicle cabin’s vibration isolator: 1 — electric drives of bench loaders; 2 — a loading platform; 3 — a tested vibration isolator; 4 — a cap; 5 — gas lifts; 6 — a platform.

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3. Fig. 2. Experimental frequency spectra of vertical accelerations of cabins of the K-744R1 (st.) and the K-700a wheeled tractors.

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4. Fig. 3. The AKSS-400M Rubber-metal vibration isolator.

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5. Fig. 4. Analytical scheme of electric drive of the bench: — torque of the electric drive of the bench; — maximal vertical displacement of a push-rod in interaction with a cam eccentric; — elastic resistance force of return springs with the stiffness (assume that = 4500000 H/м); — force acting on the tested vibration isolator; — elastic resistance force of the tested vibration isolator with stiffness

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6. Fig. 5. Characteristic curves of the electric drive of the bench for vibration isolators: 1 — the AKSS-400М; 2 — the VL 03618704 hydraulic support produced by Simrit; 3 — the SCHWINGMETALL 48694.1-6 produced by Continental ContiTech; 4 — the 923-6700200 produced by Freudenberg-Megulastik.

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7. Fig. 6. The CMGIS 022 reduction gear: — electric motor nominal velocity; — reduction gear nominal output velocity; — reduction gear nominal output torque; — electric motor nominal power; — reduction gear ratio.

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8. Fig. 7. Characteristic curve of the asynchronous electric motor coupled with the CMGIS 022 reduction gear.

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9. Fig. 8. Characteristic curves of excitation generated by the bench for testing of the AKSS-400М in the vertical direction: а) the range of vertical forces of the bench drive impact on the tested vibration isolator at S = 0,004 m; b) the range of possible displacements of the push-rod.

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