


Vol 37, No 3 (2016)
- Year: 2016
- Articles: 17
- URL: https://journals.rcsi.science/1068-3666/issue/view/14090
Article
Mathematical modeling of individual asperity sliding on the elastic-plastic half space
Abstract
There is a solution to the contact problem for sliding on the elastoplastic half space of an individual asperity. It has been shown that the solution adequately reflects the mechanics of individual asperity sliding on the surface of an elastoplastic solid that begins with their interactions under elastic contact conditions and ending the interaction with perfect plastic contact.



Computer simulation of the contact of rough surfaces
Abstract
A program for the computer simulation of the contact of two rough surfaces has been developed, which makes it possible to determine the real area of contact and the penetration of microasperities at specified parameters of microgeometry under specified loads for friction pairs with fairly soft coatings or without coatings. The model has been tested using a comparison of the results of numerical simulation with the experimental data, which has shown their good agreement. The results can be used to simulate the contact of the rough surfaces, including the case when one of these surfaces is covered with a solid-lubricating or other functional coating.



Elastohydrodynamic problem for journal sliding bearing under reciprocating motion
Abstract
A plane elastohydrodynamic problem for a radial sliding bearing with a thin liner under reciprocating motion under a constant load is considered. It has been shown that at the moment of time when the velocity becomes equal to zero the thickness of the lubricating film exceeds zero and that it continues to decrease during a period of time after changing the direction of rotation of the shaft. Film thickness and pressure distributions at various moments in time, as well as time dependences of the eccentricity and the minimum film thickness along the spatial coordinate, are presented for various values of the dimensionless parameter, which depends on the period of reciprocating motion. It has been shown that the smallest value of film thickness over the entire period of reciprocating motion increases with shortening period of reciprocating motion.



Dynamic and quasi-static instability of sliding thermoelastic frictional contact
Abstract
The exact solution of a problem on thermoelastic frictional sliding of a rigid half-plane against the surface of an elastic coating of another half-plane has been obtained both for quasi-static and dynamic formulation of the problem. A solution to the problem has been constructed in contour quadratures form of the inverse Laplace integral transform, after calculating which the solution has been written in form of series over eigenfunctions. Instability area in parameters domain has been determined for both formulations of the problem. Properties of unstable solutions of the problem that can be used for the diagnostics and control of unstable operations of friction pairs have been studied.



Electroelastic model of dry friction: Macroscopic approach
Abstract
It has been shown that the term that describes viscous friction in the standard Prandtl–Tomlinson model and is traditionally introduced artificially can be obtained naturally when the electrification of contact surfaces of dielectrics and conductors is taken into account. The obtained system of nonlinear equations of the Prandtl–Tomlinson model in which electrification is considered has a complex phase space with modes like dynamic chaos, attractors, etc. It has been found that the consideration of electrification leads to the vanishing of the cardinal difference between the traditional modes of movement in the Prandtl–Tomlinson model, namely, the stick–slip mode and the superlubricity mode. Analytical solutions have been obtained for elastically stable movement. It has been shown that the electrophysical characteristics of a friction pair can serve as control parameters for choosing the mode of friction.



Providing the stability of the coefficient of friction of a vehicle disk brake under extreme operating conditions
Abstract
The authors propose a method of providing stability of the coefficient of friction of a disk brake. The method is based on the use of combination of friction materials in the force pattern of working elements of a disk brake. These friction materials interact with a brake disk and have individual level of loading. The article theoretically substantiates the possibility of the impact of the integral properties of a combination of friction materials involved in the force interaction on vehicle braking parameters. The reasonability of the proposed method is proved by the results of the experimental research. A brake-pad (lining) design has been developed to implement this method.



Kinetics of damage accumulation in pearlitic rail steels under contact fatigue
Abstract
The kinetics of damage accumulation in specimens of rail steels with the pearlitic structure manufactured by various companies has been studied in contact fatigue tests. The parameters of damage to the steels, such as the number, dimensions, and area of defects, the angular coefficients of cumulative size statistical distributions of the defects, as well as the velocity of propagation and the attenuation coefficient of ultrasonic waves, have been assessed. New criteria have been proposed to characterize the evolution of damage under contact fatigue. A linear interrelation between the number of surface defects and the number of subsurface defects in the zone of contact has been established, which can serve as a basis for continuously monitoring the condition rail steels and for assessing their current and remaining service lives.



Kinetics of formation of boundary lubricating film in zone of facing–tool contact under metal cutting
Abstract
Tribological processes that occur in the zone of the facing–tool contact can be satisfactorily described using a three-zone model in which zones of adhesion, seizure, and friction are distinguished. An expression that relates the coefficient of friction under cutting to the distribution of the zones of friction over the surface of contact has been obtained, causes for the origination of the zone of adhesion have been analyzed, and the shear strength of boundary films has been estimated. A model that describes the kinetics of the formation of a boundary lubricating film in the zone of friction with account for the dimensions and the shape of surfactant molecules, as well as the concentration of surfactants, has been developed. The results of the calculations have shown good agreement with the experimental data.



Electrical and tribological properties of composite material with copper matrix reinforced by superelastic hard carbon
Abstract
Electrical and tribological properties of a copper-based composite material reinforced by superelastic hard carbon particles are studied. Composite material specimens have been produced using the hightemperature pressing of mixtures of copper and fullerene powders. Electrical and tribological reciprocal tests carried out using the plane-on-plane arrangement have shown that the coefficient of friction of the composite material–Ni pair is lower than that of the reference L63 brass–Ni pair at similar values of contact electrical resistance. The abrasive wear resistance of the composite material is 40 times higher than that of brass. The developed copper-based composite materials reinforced by superelastic carbon particles hold promise for use in sliding electrical contacts.



Friction and wear of organoplastics based on aromatic polyamide of phenylone type
Abstract
The present work studies the effect of the amount of sulfone-T fiber upon the wear of organoplastics based on the aromatic polyamide phenylone S-1. It was found that the lowest wear of organoplastics was observed in both lubricated friction modes by water and oil, so without lubrication for the fiber content about 10 wt %. The data obtained by viscosimetry have proved that the lower wear resistance of organoplastics was at water lubrication in contrast to that by the oil due to the destruction of the polymeric binder induced by hydrolysis of amide links.



Comparative friction characteristics of high-entropy mononitride coatings
Abstract
The tribotechnical characteristics of nitride coatings in a pair with a diamond on air have been determined. The friction has been applied in the range of velocities of 6–16 mm/s and loads on diamond in the range of 1.5–5.5 N. A decrease in the friction for all nitride coatings under study with a decrease in the slip velocity has been determined. The intensity of periodic wear of nitride coatings decreases with growth in the load and varies from 1.6 × 10–6 to 5.3 × 10–6. High-entropy nitride coating possesses higher tribotechnical characteristics relative to mononitride coatings.



Fretting wear of composite ceramic coating produced on D16 aluminum-based alloy using microarc oxidation
Abstract
The mechanism of the wear of a composite ceramic coating, which has been produced on the D16 aluminum-based alloy using microarc oxidation, under low-amplitude reciprocal friction (fretting) is studied. The ball-on-plane arrangement in which a diamond ball slides reciprocally against a flat specimen covered with the microarc-oxidation coating is considered. The three following regions of the fracture of the coating have been identified: the moderate wear range, which is characterized by a constant wear rate and in which a smoothed wear spot is formed; the severe wear range, which is characterized by the partial delamination of the top layer of the coating; and the extreme wear range, which is characterized by the cracking of the coating through its entire thickness up to the metal. Based on the experimental results, the boundary of the transition to the inoperative region of the extreme wear of the coating has been determined over the entire ranges of the load and displacement under study.



Effect of hydrogen heat treatment on antifriction properties of nitrided VT6 titanium-based alloy
Abstract
A comparative study of the antifriction characteristics of specimens of the VT6 titanium-based alloy subjected to nitriding without preliminary treatment and after hydrogen heat treatment has been carried out. Hydrogen heat treatment that precedes nitriding reduces the coefficient of friction of the nitrided specimens of the VT6 alloy in pair with the 12Kh18N10T stainless steel by 4–9% under dry friction and increases it by ~47% in a working fluid, which is a 0.9% NaCl solution. Hydrogen heat treatment combined with ionplasma nitriding reduces the coefficient of friction in working fluid by ~41%.



Tribological studies of thin diamond-like films synthesized using high-speed plasma jet
Abstract
In this paper, the tribological studies of diamond-like films under slip friction conditions are described. The films have been deposited from various materials (steel, aluminum, copper, and others). These films are deposited by the chemical vapor deposition method using a supersonic high-temperature plasma jet generated by a high-enthalpy plasmatron with a sectionalized interelectrode insert and a cold gas curtain for the walls of the discharge chamber. Tribological studies of the deposited films are performed using the friction simulator in the disc–ring system at rotational reverse motion. As a lubricant, 2% carboxymethylcellulose solution is used. Considerable differences in the tribological behavior depending on the substrate material, where the film has been deposited, are noted.



Tribological behavior of TiN films depositid by reactive magnetron sputtering under low pressure
Abstract
The effect of deposition conditions on the tribological behavior of titanium nitride thin films produced by reactive magnetron sputtering has been studied. Dependences of the hardness, the width of the friction track, the friction coefficient, and the volume wear of the TiN films on the N2 reactive gas flow rate have been obtained. Conditions of deposition under which the coatings with the best tribological characteristics are formed have been determined.



Evaluating condition of gear oils based on dynamic characteristics of friction
Abstract
A method for evaluating the duration of the efficient use of gear oils has been proposed. The method is based on estimating the effect of the service life of the oils on the deformation and strength characteristics of surface layers of friction pairs. The proposed method can be used to evaluate not only the condition, but also the service lives of the oils.



Mechanisms of friction of bicomponent coatings of thermodynamically incompatible metals produced using vapor condensation on cryogenic surfaces
Abstract
Comparative tribotests of bicomponent Al–Pb and Al–Sn coatings produced using the codeposition of the metals from the vapor phase on glass substrates having room temperature and cooled to–100°С have been carried out. It has been found that changes in the mechanisms of the friction of the cryogenic coatings are related to conditions of their condensation. If the dimensions of the structure units of the coatings are similar, the tribological characteristics of these coatings are inversely proportional to the strength and the adhesion of their components. The most fusible metals are recommended for use as the solid-lubricating component of the coatings, since they have lower strength and surface energy.


