Volume 39, Nº 4 (2017)

The influence of detonation of nanodiamonds doped with boron during the detonation synthesis (DND-boron) on the process of electrochemical deposition of zinc from a zincate electrolytic solution is investigated. It is shown that the throwing power (the coating uniformity) increases 2to 4-fold depending on the DND–boron concentration, the electrolytic conductivity remains unchanged, the corrosion resistance (as measured by the corrosion currents) of the Zn–DND-boron coating grows 2.6 times when tested in the 3% NaCl solution and 3 times in the climatic chamber.

The theoretical assessment of the dielectric permittivity of the system insulator–spheroidal grains of the conductor and its comparison with the experimentally defined value in a microwave region for pressureless sintered AlN–Mo composite materials with the molybdenum concentrations of 16.6–24.0 vol % and the grain aspect ratio of 1.3–2.9 without the microscopic electrical conduction have been presented.

cBN cutting tools with superior mechanical properties are widely used in machining various hard materials. The microgeometry of cBN cutting tools, such as the edge radius, has great influence on the surface quality of components and tool life. For optimized tool geometry, it is crucial to understand the influence of the cBN cutting tool microgeometry on the machined surface quality. In this study, the attempt has been made to investigate the correlation between the cutting tool edge radius and surface quality in terms of the surface roughness and subsurface deformation through a FE simulation and experiment. Machining tests under different machining conditions were also conducted and the surface roughness and subsurface deformation were measured. Surface roughness and subsurface deformation were produced by the cutting tools with different edge radii under various cutting parameters. Both results from the FE simulation and machining tests confirmed that there was a significant influence on the surface quality in terms of both the surface roughness and subsurface quality from the edge radius. There is a critical edge radius ofcBN tools in hard turning in terms of surface quality generated.

In this work, 22 sets of cutting data and tool life for longitudinal turning of steel are analyzed using the Colding equation. When modeling tool life with a limited number of tool performance data points, the model error may be low for these points. Evaluating the model for test points not used when computing the model coefficients may give larger errors for these points. This work proves that the Colding model also provides sufficient precision when modelling data points not being used to create the model, and is therefore a well-functioning instrument for tool life modelling. The results also prove that for the selected data, the precision of the model can be greatly improved when the dimension of the data set is increased from 5 to 10 data points. Above 13 data points the precision improvements are negligible.

The results of the investigations on the efficiency of cutting tools from polycrystalline superhard materials based on cubic boron nitride with a protective coating. A hypothesis is proposed for the increase of the cutting tool life in turning hardened steel due to a decrease of the temperature in the cutting zone and a complex of physico-mechanical properties of the protective coating required for this is analyzed. A protective coating of boron nitride is considered in the amorphous state that plays a role of a solid lubricant in the zone of the tool contact with cutting chips, decreases the temperature in the contact zone through the reduction of the contact length and cutting force, ensures an increase of the tool life and reliability, especially at the stage of the run-in.