Volume 47, Nº 2 (2018)
- Ano: 2018
- Artigos: 12
- URL: https://journals.rcsi.science/1052-6188/issue/view/12171
Mechanics of Machines
Kinematic Analysis of a Parallel Structure Mechanism for Work in Extreme Environments
Resumo
A parallel structure mechanism with six degrees of freedom designed to operate in extreme environments is considered. A technique for searching for an analytical solution of the inverse kinematics problem and the numerical solution of the direct kinematics problem for the given mechanism is presented. Examples of these problems solutions are considered. The operating area of the mechanism is defined. The obtained results are tested successfully at a test facility.
The Distribution of Vibroshock Processes in Structures
Resumo
The problem of calculating the one-dimensional vibration actuators of a simple structure with single inclusions as shock pairs is studied. A methodology for calculating such a system, which is based on the methods of the time-frequency analysis of vibroshock processes, is given. The corresponding motion equations are given along with their operator analogues and the consequent twoparameter representations of the periodic vibroshock processes. The durability is analyzed using the energy condition. There are representations that allow estimating the spectrum of the distributed vibration. The resonance states of vibration actuators with point inclusions as shock pairs are discussed. The calculation examples are given.
Free Oscillations of a Composite Structurally Orthotropic Cylindrical Shell Stiffened by Discretely Positioned Ring Ribs
Resumo
A method for calculating the natural oscillations of a cylindrical shell of an orthotropic material is proposed. The shell is stiffened by a set of sufficiently densely positioned transverse-longitudinal ribs, the arrangement of which allows “smearing” and contains sparsely positioned discrete stiffening rings. The shell may have a closed or open cross section; it is considered to be loaded by external pressure and axial forces. The problem is reduced to a set of homogeneous algebraic equations the number of which is equal to twice the number of discrete ribs; the equation was obtained in explicit form. The comparison of the calculated and experimental data is provided.
Reliability, Strength, and Wear Resistance of Machines and Structures
Reliability Assessment of the Compressor Connecting Rods
Resumo
The article presents an analysis of the stress condition of a connecting rod’s small ends. The strains acting in the most stressed section of the connecting rod’s small end are defined experimentally and using the numerical experiment. The probability of the failure of the connecting rods, depending on the acting load and conjunction clearances, is estimated. It is proposed to harden the working surface to increase the probability of a failure-free operation.
Local Stress–Strain State of Tribocomposites with Spherical Microcapsules Filled with Liquid Lubricant
Resumo
A method for predicting the local elastic characteristics of multicomponent matrix-assisted tribocomposites with spherical microcapsules filled with a liquid lubricant is proposed. These characteristics are defined by the operators (tensors) of the stress and strain concentration. This method is based on a generalized singular approximation of the theory of random fields and allows taking into consideration the inherent size of microcapsules (the ratio of the shell thickness to the radius of the liquid filler) and the volume fraction of the tribocomposite components. The local elastic characteristics are numerically modelled for the composites based on phenylon with disperse inclusions of alkali-free glass and microcapsules, which are spherical kapton shells filled with glycerin. The dependences of the local elastic properties of the tribocomposites on the inherent size of the microcapsules at fixed volume fractions of the heterogeneity elements are studied.
Calculated Experimental Evaluation of the Operating Life of Basic Locomotive Parts for Ensuring Their Safe Operation
Resumo
The calculated experimental procedures for determining the operating life of load-bearing locomotive structures are presented in a probabilistic form for evaluating and predicting their technical condition to provide grounds for the safe operation of locomotives. The procedures encompass lowcycle (in an elastoplastic deformation) and multicycle (in elastic deformations in the range of at least 107 cycles) loading of parts.
Chromium and Detonation Nanodiamond Based Coatings of the Chromium–Carbon System: Deposition by Magnetron Sputtering, Peculiarities of Phase Composition, and Tribological Properties
Resumo
The structure, the chemical and phase compositions, and the micromechanical and tribological properties of chromium–carbon coatings obtained by the magnetron sputtering of composite and/or sintered chromium–nanodiamond targets are investigated. The coatings possess the composite multiphase structure composed of chromium and its phases formed as a result of the chemical interactions of the target material’s components both between each other and with the reactive gas if present in a sputtering atmosphere. Several technological factors influencing the structural and phase peculiarities of the coatings, their nanohardness, and the dry friction behavior at high contact pressures are studied.
Study of the Plain Bearings of Modified Wood for Heavy-Loaded Friction Assemblies
Resumo
The article describes the structure of a self-lubricating plain bearing of modified wood for heavy-loaded friction assemblies and production technology. A method is developed to define the wood’s coefficient of friction on steel and the friction machine MI–1M is upgraded. The sliding friction coefficient changes within 0.06–0.11, depending on the load.
New Technologies in Mechanical Engineering
Theoretical-Experimental Estimation Method of Interconnection of Additive Technology of Directed Laser Growth
Resumo
A method to select the parameters of the processing mode of a laser additive technology for the directed growth of the complex structural elements with internal coolant passages is developed. It is demonstrated that a synergetic approach to the laser growth process based on the dynamic triunity model allows us to ensure the interrelation of the regime–structure–properties parameters. The results of the study of the structure and mechanical characteristics of the specimens obtained with the additive technology of the layer laser growth powered by the Inconel 718 alloy are presented. The criteria for the efficient application of the vectored heat input in machinery production are formulated.
The Technique for Generating Structures of Manufacturing Operations for Equipment for a Drilling Group
Resumo
The design automation problems of structures of manufacturing operations, which are implemented with the equipment of a drilling group, are investigated. It is stated that the level of automation of this design technique in modern systems of computer-aided design of manufacturing processes is insufficiently high because of the weak formalization of the processes of creative decisionmaking. The generation technique of the possible variants of structures of manufacturing operations is proposed, and the model in the form of a colored graph, which made it possible to formalize the design procedure, is developed. The working capacity and effectiveness of the proposed method that permits us to use it in the computer-aided planning of manufacturing processes to increase the effectiveness of manufacturing preproduction is confirmed.
Influence of the Rotational Charge Motion on the Processes of Nitrogen Oxide Formation and Nonstationary Heat Transfer in a Hydrogen Diesel
Resumo
The concept of a hydrogen diesel with direct gaseous hydrogen injection, despite the obvious advantages as compared to a traditional diesel, is poorly explored. In this article, the problem of the determination of the rotational charge motion intensity value in a hydrogen diesel cylinder is first formulated and solved in order to establish the limits for the emission of nitrogen oxides and the heat loads on the main parts (on a piston) of a motor under the hydrogen combustion. These parameters, which determine the environmental characteristics and the thermal stress state of a hydrogen diesel, can be regulated by varying the advance angle of the hydrogen injection under the acceptable values of the performance parameters of a motor. The optimal values (in terms of minimizing the emission of nitrogen oxides and the heat loads) of the rotational charge motion intensity and the advance angle of the hydrogen injection were determined for the case of a one-cylinder hydrogen diesel.
Experimental Mechanics, Diagnostics, and Testing
Method for Designing Springs Using Materials with Shape Memory as the Actuators of Power Units
Resumo
The physical and mechanical behavior of titanium nickelide coil springs of different stiffness is experimentally investigated during thermal cycling through martensitic transformation ranges under a constant tensile force. The springs exhibit a reversible length change by reciprocating movements. In terms of classical mechanics, a method for the design calculation of springs with shape memory as actuators is proposed for a given stiffness range.