


Vol 76, No 5-6 (2019)
- Year: 2019
- Articles: 18
- URL: https://journals.rcsi.science/0361-7610/issue/view/15275
Article
Glass and Ceramics Volume 76, Number 5



Interconnection of Structure with Whiteness and Translucency in Soft Porcelain
Abstract
The structures of two types of English soft porcelain (bone china and parian) were investigated. The structural features of these materials that make it possible for the distinct properties of whiteness and translucency — uniformity, high content of the vitreous phase, well-developed interface of particles of the dispersed phase — to be combined in them are identified. It was found that a change in the conditions of firing affects the color characteristics of such porcelains. Parian possesses a more uniform structure than bone china, since the spread in the data on the average intergrain distance is significantly smaller with the same confidence probability 0.95 than in bone china.



Ceramic Matrix Composite Based on Silicon Carbide with Eutectic Additives
Abstract
A composite ceramic was obtained from granular silicon carbide dispersion-hardened with eutectic additives of the system Al2O3–MnO–TiO2 was obtained. The influence of the dispersed powder of the eutectic in system Al2O3–MnO–TiO2 on the sintering indicators of the ceramic matrix composite based on the granular silicon carbide was studied as a function of the silicon-carbide/eutectic-additive ratio 99/1, 97/3, and 95/5 and the pressing pressure. It was determined that after firing at 1350°C and pressing under pressure 200 MPa with introduction of 5% (weight content) eutectic additive with composition A or B the porosity is equal to 5.6 and 4.1%; the strength in bending reaches 65 ± 5 and 85 ± 5 MPa, respectively.



Glass and Ceramics Volume 76, Number 6



Synthesis and Investigation of Ceramic Pigments in the System MnO · ZnO · SiO2
Abstract
The possibility of synthesizing manganese-willemite ceramic pigments in the system xMnO · (2 – x)ZnO · SiO2 (x = 0.125; 0.250; 0.375; 0.500; 0.625; 0.750; 0.875 and 1.00) was studied. Manganese-willemite ceramic pigments were synthesized at 800 – 1200°C. The obtained pigments were investigated by means of x-ray phase analysis, electron paramagnetic resonance, and infrared spectroscopy. A Tintometer RT 100 Lovibond reflective colorimeter was used to determine the color characteristics.



Glass Coating Deposition Temperature on the Inner Surface of Heat-Exchange Tube
Abstract
The deposition temperature of a glass coating on the inner surface of a heat-exchanger tube was studied. The choice of coating deposition temperature depends on the physico-mechanical properties, geometric dimensions, and temperature distribution at any point of the coating and the metallic part of the heat-exchange tube. The variation of the deposition temperature field of glass coatings on the inner surface of a tube as a function of the heating time of the electric-heating furnace is determined theoretically. It is found that during deposition of a glass coating on the inner surface of the tube the temperature largely depends on the brand and thickness of the sealed glass rod.



Mechanical Properties of Glass Fiber Reinforced Plastics Modified with Carbon Nanotubes
Abstract
The results of studies of the physical and mechanical properties of glass fiber reinforced plastics [GFRP] modified by carbon nanotubes are reported. An epoxy binder was chosen as the polymer matrix; the glass fibers were macroscopic filler. Multilayer carbon nanotubes were used as the modifying additive. The mechanical properties of the polymer composites were analyzed as a function of the geometric parameters of the carbon nanotubes.



Science for Glass Production
Laser Technology for Removing Conductive Coatings from Electrically Heated Railway-Transport Glazing (Review)
Abstract
A high-efficiency laser-assisted method of removing tin-doped indium-oxide In2O3 (Sn) films from the surface of sodium-potassium-silicate glass used for railway-transport glazing. This method increases work productivity by a factor of 10 without degrading the strength of transport-engineering glazing and at the same time decreases environmental damage caused by the manufacturing process.



Equipment
Improved Design of Two-Screw Batch Charger for Glass Furnaces
Abstract
An improved design of a two-screw batch charger for glass furnaces is presented. It is noted that a change in the shape of the pushing shutter equipped with two trapezoidal side sections makes it possible to optimize by means of an additional pivot turn of the pusher arm around its axis the distribution of the batch over the molten-glass surface in a sealed doghouse.



Science for Ceramic Production
Effect of the Colloidal Content in Slip Based on Quartz Glass
Abstract
The formation of very fine SiO2 particles during milling of quartz glass in the fabrication of ceramic parts was investigated. A method for determining the quantitative content of very fine silica in slip based on quartz glass was developed and tested. The concentration of very fine SiO2 particles in different batches of slip was determined. The influence of the content of the colloidal component in slurry on the sintering of ceramic material was evaluated.



Cold Sintering of ZnO Ceramic in Water Medium: Test Demonstration
Abstract
A study of the compaction of zinc oxide powder under conditions reproducing the cold sintering process, described in 2017 by C. Randall’s research group in the USA, is presented. The obtained results show that a dense ceramic can be obtained from zinc oxide by pressing (pressing pressure p = 77 MPa) in a water medium at temperatures 220 – 250°C. It was found that in the course of pressing two processes occur under the indicated conditions — compaction and grain growth, which are characteristic for sintering. It is shown that the cold sintering process is reproducible. Further research in this direction is warranted.



Wastes into Production
Foam Glass and Foam Materials Based on Ash-Slag Wastes from Thermal Power Plants (Review)
Abstract
Russian and foreign studies on the use of ash-slag wastes from thermal power plants (TPP) as raw material components in the production of foam glass and glass-ceramic foam materials are reviewed. It is shown that in a number of cases the use of waste improves the properties of the materials.



Raw Materials
Production of Very Fine, Spherical, Particles of Ferriferous Pigments from the Diatomaceous Raw Material of Kazakhstan
Abstract
Native raw materials — ferriferous diatomites from the Zhalpak deposit in Kazakhstan — are proposed for use as an accessible, cheap, raw material for obtaining complex iron-oxide silica-containing pigments. Pigments with color gamma were obtained. Electron microscopy, BET analysis, Mossbauer spectroscopy, and x-ray phase spectroscopy were used to determine the mineralogical composition, shape, size, specific surface area, and total pore volume of the particles. Scanning electron microscopy showed that the diatomite particles acquire a spherical shape and size 5 – 10 μm as a result of thermal activation and mechanical action.



Physicochemical Studies of Raw Materials from the Far East Russia for Synthesizing Foam Glass and Protective Enamel Coatings
Abstract
The physicochemical properties of silicon containing raw materials from Far East Russia which are suitable as a base for synthesizing foam glass and protective enamel coatings for oil and gas pipelines were investigated. The investigations of the chemical and phase compositions as well as the macro- and microstructure of diatomite from the Chernoyarskoe deposit, opoka from the Botchinskoe deposit and quartz sand from the Chalganskoe deposit established that the most suitable raw material for the synthesis of high-quality glass materials by means of energy and resource conserving technologies is Chernoyarskoe diatomite, which contains amorphous silica, quartzite, clay impurities, opal, and very small quantities of calcite, mica, and zeolite.



Automation of Glass Production
Automation of On-Line Quality Control of Laminated Glass
Abstract
Statistical quality control of laminated windshields during bending was performed. Parameter deviations of the articles from technical specifications were uncovered. A logistic regression model was constructed to determine the probability of obtaining high-quality laminated automobile glass as a function of the bending regime. It was shown that logistic regression is effective for on-line inspection of laminated windshields and in making decisions concerning bending regime adjustments.



Glass-Ceramic
Gelation, Phase-Formation, and Sintering Processes in the Sol-Gel Method of Producing Aluminosilicate Glass-Ceramic Modified by Refractory Hafnium and Zirconium Oxides
Abstract
Glass-ceramic based on compositions in the system Sr(Ba)–Al2O3–SiO2, modified by additions of zirconium oxide ZrO2 and hafnium oxide HfO2 with and without yttrium as a stabilizer, was synthesized by the sol-gel method. It was shown that the introduction of refractory oxides shortens the gelation time of the initial solutions, intensifies the sintering of the glass-ceramic, and changes the temperature intervals of phase formation processes and the nature of the precipitated crystalline phases. The sol-gel method made it possible to obtain a uniform distribution of the modifier-oxide grains in the bulk of the glass-ceramic. The yttrium oxide in the structure of the materials is concentrated near ZrO2 and HfO2 particles.



Coatings
Study of Electrode Materials Based on Mixtures of Rare-Earth Metal, Titanium, and Ruthenium Oxides
Abstract
Samples of electrodes with an active layer based on TiO2, RuO2 , IrO2 , and oxides of the rare-earth elements Ce, La, Nd, Pr, Gd, and others were obtained, and their electrochemical behavior was studied. The zero-current potential was determined. The rates of the anionic chlorine and oxygen evolution processes and the impact of the heat-treatment temperature of the final layer on the electrochemical characteristics are presented as functions of the composition of the electrode.



At Enterprises and Institutes
Interaction of Foam Ceramic with the Alkaline Medium of Concretes
Abstract
The activity of foam ceramic and foam glass in terms of the silicate-alkali interaction in concrete was investigated. It was found that in the wet environment in concrete the vitrified walls of the pores of the aggregates are chemically active. The transformations of foam ceramic include gelation of the pore walls with formation of an alkaline aluminosilicate gel followed by its crystallization. This binds the active components on such an aggregate in the crystalline phases, which are inert in a moist environment. The final stage of the transformation of the foam glass is noncrystallizing, alkaline, hydrated, silica gel.


