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编号 2 (2024)

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Acoustic methods

Analysis and NDT applications of a gas discharge electroacoustic transducer

Derusova D., Vavilov V., Nekhoroshev V., Shpil’noy V., Zuza D., Kolobova E.

摘要

In this study, a gas discharge electroacoustic transducer (GDEAT) based on a pulsed electric discharge in the air under atmospheric pressure has been investigated. By evaluating acoustic pressure and recording amplitude-frequency characteristics of membranes, the acoustic characteristic of GDEATs have been obtained in the frequency range from 40 Hz to 4 MHz. The electro-thermo-acoustic processes have been studied in gas discharge systems of an open type where the electrode space is in a direct contact with the ambient. Some features of using the above-mentioned GDEATs in nondestructive testing (NDT) of materials have been demonstrated. It has been shown that, on one hand, the wear of both electrodes and insulation limits a work life of a transducer electrode system, but, from the other hand, this may lead to deposition of micro-particles on the surface of an object under test. The wear of electrode systems was evaluated quantitatively, and the results of the chemical analysis of deposited micro-particles have been presented. The use of a GDEATs for non-contact stimulation of local resonant vibrations in subsurface defects and visualizing vibrations by means of laser dopler vibrometry has been shown in the case of NDT of a glass fiber composite.

Defektoskopiâ. 2024;(2):3-16
pages 3-16 views

Experimental study of ultrasonic wave propagation in a long waveguide sensor for fluid-level sensing

Kumar A., Periyannan S.

摘要

This work reports an ultrasonic long waveguide sensor for measuring the fluid level utilizing longitudinal L(0,1), torsional T(0,1), and flexural F(1,1) wave modes. These wave modes were transmitted and received simultaneously using stainless-steel wire. A long waveguide (>12 m) covers a broader region of interest and is suitable in the process industry's hostile environment applications, "fluid levels and temperature measurements." In this work, we used fluids "diesel, water, and glycerin" for measuring fluid levels based on the sensor's reflection factors from time domain and frequency domain signals. We examined the impact of wave modes' attenuation effects for long waveguide sensor design while changing the waveguide lengths. Initially, we obtained the L(0,1) and T(0,1) modes reflections from the 12.6 m waveguide length when one end of the long waveguide was fixed with a shear transducer at 45° orientation. Subsequently, we want to study and identify all wave modes'' (especially F mode) travel distances. Hence, we would like to investigate the guided wave propagation characteristics (attenuation, ultrasonic velocity, and frequency of all wave modes) in the long waveguide while cutting systematically at intervals of 1 meter, starting from its original length of the waveguide 12.6 meters by analyzing the A-scan signals of various lengths of a single waveguide. This simple and cost-effective technique can monitor the high fluid depths and temperature in power plants, oil, and petrochemical industries while designing a long waveguide sensor with appropriate ultrasonic parameters.

Defektoskopiâ. 2024;(2):17-29
pages 17-29 views

Investigating electromagnetic acoustic emission signals denoising for alloy materials non-destructive detecting: a CRQA method

Li Q., Lai Y., Cao D.

摘要

Aiming at the problem that signals collected from local electromagnetic loading operations are usually mixed with background noises (especially white noise), this paper proposed an electromagnetic acoustic emission signal denoising technology based on cross recurrence quantification analysis (CRQA). Firstly, the decomposition layer and penalty factor of variational mode decomposition (VMD) are set by experience or optimization algorithm, and then the original signal is decomposed. Secondly, the main components are selected by the CRQA algorithm, and the electromagnetic acoustic emission signal after denoising is obtained by superposition reconstruction. The simulation and experimental results show that when 5dB noise is added, CRQA can effectively remove the background noises in electromagnetic acoustic emission signals compared to the correlation coefficient algorithm, and it can assist in realizing the high-precision non-destructive testing of alloy materials.

Defektoskopiâ. 2024;(2):30-42
pages 30-42 views

Non-destructive testing with penetrating agents

Reference blocks for penetrant testing

Delenkovsky N., Gnusin A.

摘要

Reference blocks for penetrant testing have been developed, allowing measurements using an optical microscope of both the opening width of surface defects and their depth. In this case, the condition that defect cavities do not extend onto the side faces of the blocks is met. Experimental data on the dependence of the defect’s indications area after development on their width (0.5—8.5 µm) and depth (40—860 mm) are presented. Using correlation analysis, the statistical significance of the above parameters is shown.

Defektoskopiâ. 2024;(2):43-48
pages 43-48 views

General issues of defectoscopy

Analysis of test results and test quality during certification of non-destructive testing specialists

Murav’ev V., Volkova L., Murav’eva O., Murashov S.

摘要

This article analyzes the results of personal certification for eddy current testing of railway facilities. The influences of education level, the work experience, the candidate age on the qualifying examinations results are considered. The conformity between test task difficulties and certification candidate training is analyzed with Rasch method. The characteristic curves of test task difficulties and the characteristic curves of candidate training levels are constructed. The results general and special examinations of 2020 and 2021 are analyzed to identify extreme test questions. The research results enable to assess the candidate training and the test task difficulties through latent parameters measured as logit unit. The analysis identified test tasks with overstated and understated task difficulty logits compared with the logits of the candidate training, assessed the correspondence between test difficulties and training candidate level, and assessed a distribution uniformity of the tasks’ difficulty. The required training logit of candidates for the certification is calculated for successful passing general and special exam tests. The getting results give a basis for further analysis of the tasks complexity, identification the reasons for the insufficiency of the auditory material familiarization for the tasks with low rate of response, for making adjustments to the consulting sessions, as well as the content and form of the test.

Defektoskopiâ. 2024;(2):49-63
pages 49-63 views

Modern trends in the application of thermoelectric method in non-destructive testing (review)

Soldatov A., Soldatov A., Kostina M.

摘要

The article provides an overview of the main directions of using the thermoelectric testing method in various spheres of the national economy. The thermoelectric method is most widely used in industry. There are publications on the application of the thermoelectric method for quality monitoring of turning and friction stir welding. It is shown that the thermoelectric method makes it possible to increase the reliability of testing and, based on testing data, ensure optimal modes of the technological process of metalworking and welding. A number of articles are devoted to the application of the thermoelectric method to plastic deformation testing, the dependence of thermal EMF on the degree of plastic deformation is revealed. Recently, publications have appeared on the application of the thermoelectric method to testing the thermal resistance of the design “housing of a power semiconductor device-thermal interface-cooling radiator”. This design is very widespread in electronic equipment. In addition, there are articles on the use of the thermoelectric method to testing the transient resistance of contacts in the power supply network. It is shown that with an increase in contact resistance, the value of thermal EMF increases proportionally, which can be used to prevent emergencies in the power supply network. The thermoelectric method has also been successfully applied to diagnose the degree of titanium flooding. The dependence of the thermal EMF value on the degree of hydrogenation has been revealed. The use of the thermoelectric method is not limited to the field of industrial production. The thermoelectric method is successfully used in medicine for the undetectable detection of nucleic acid sequences, for the temperature diagnosis of human teeth, as well as for the diagnosis of inflammatory processes in the human body.

Defektoskopiâ. 2024;(2):64-83
pages 64-83 views
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