Inspection of press joints based on the analysis of their deformation patterns under local thermal loading

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Abstract

The results of experimental studies of the possibility of using strain gauges under local pulsed thermal loading to evaluate the tension of the press connections of bearing rings with shafts are presented. Samples of press joints with tightness in the range from 38 to 118 microns were made. As a result of the study of the patterns of heat flow propagation in bearing rings and tension samples by contact method and means of thermal imaging, the possibility of separating deformations associated with the influence of temperature on the deformation measurement area and the temperature gradient in the heating area is shown. The methods of inspecting the press joint when exposed to a heater ring with a heat power capacity of 80 kJ and a temperature of 200°C and measuring the deformations of the ring and shaft by an opto-polarizing sensor with a base of 60 mm and a resolution of 2×10 — 7 relative deformations have been experimentally implemented. A correlation has been established between the time of reaching the maximum of local deformations of the shaft with the tightness of the press joints and the sign of deformations of the bearing ring with the tightness of the press fit, the gap between the ring and the shaft.

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About the authors

S. A. Becher

Siberian transport university

Email: fedorinin55@mail.ru
Russian Federation, 630049, Novosibirsk, str. Dusi Kovalchuk, 191

A. A. Popkov

Siberian transport university

Email: fedorinin55@mail.ru
Russian Federation, 630049, Novosibirsk, str. Dusi Kovalchuk, 191

A. S. Vyplaven

Siberian transport university

Email: fedorinin55@mail.ru
Russian Federation, 630049, Novosibirsk, str. Dusi Kovalchuk, 191

V. N. Fedorinin

Branch of IFP SB RAS “Design and Technological Institute of Applied Microelectronics”

Author for correspondence.
Email: fedorinin55@mail.ru
Russian Federation, 630090, Novosibirsk, ak. Lavrentieva ave., 2/1

V. I. Sidorov

Branch of IFP SB RAS “Design and Technological Institute of Applied Microelectronics”

Email: fedorinin55@mail.ru
Russian Federation, 630090, Novosibirsk, ak. Lavrentieva ave., 2/1

S. P. Shlyakhtenkov

Siberian transport university

Email: shlyakhtenkow@gmail.com
Russian Federation, 630049, Novosibirsk, str. Dusi Kovalchuk, 191

I. Y. Kinzhagulov

ITMO National Research University

Email: fedorinin55@mail.ru
Russian Federation, 197101, St. Petersburg, Kronverksky Prospekt, 49, litera A

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Supplementary files

Supplementary Files
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2. Fig. 1. Problem statement.

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3. Fig. 2. Sketch of the samples of the joints of the ring with the axis with tension n after (a) and before (b) the press fit.

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4. Fig.3. Test scheme: a sample of a press joint with a deformation sensor, a thermistor and a heating bar (a); temperature and deformation measurement sites (b).

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5. Fig. 4. Temperature dependence on time during tests at a distance from the heated bar 35 mm (a) and 124 mm (b) next to the deformation sensor.

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6. Fig. 5. Thermograms of the ring surface after 20 s (a) and 80 s (b) after the start of heating and temperature profiles on a semi-logarithmic scale (c).

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7. Fig. 6. Time dependences of deformations of the bearing ring, measured by the sensor pos. 2 Fig. 3b, when testing a free ring, a sample without tension and a sample with tension.

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8. Fig. 7. The results of finite element modeling of the free ring of the bearing and the pressure joint with tension: the dependence of deformations (a) and temperature (b) on time, the shape of the free ring and the temperature field 2 s (c) and 98 s (d) after the start of heating.

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9. Fig. 8. Time dependences of deformations (a) of the shafts of press joints with different strains, measured by the sensor pos. 2 Fig. 3b, and the rates of change of deformations averaged over the interval of 2 s (b) and 50 s (c).

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