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Vol 2017, No 9 (2017)

Article

Ordering–separation phase transition: The fate of the existing phase diagrams

Ustinovshchikov Y.I., Kostenkov N.V.

Abstract

Co2V and Co3V alloys are used as examples to discuss the principles of creating modern phase diagrams to take into account the discovery of an ordering–separation phase transition in alloys. The results of electron-microscopic studies of the Co2V alloy after heat treatment at various temperatures are presented. A comparison of these results with the conclusions based on the existing Co–V phase diagram demonstrates their disagreement. This disagreement is explained in this work. It is concluded that the ordering–separation phase transition should be taken into account in plotting modern phase diagrams. The Fe–Cr and Ni–Cr phase diagrams are considered with allowance for the ordering–separation phase transition in them. A technique is described to determine the ordering–separation phase transition temperature by transmission electron microscopy. The introduction of the concept of the ordering–separation phase transition is shown to change the principles used by researchers to construct phase diagrams.

Russian Metallurgy (Metally). 2017;2017(9):683-690
pages 683-690 views

Development of the manufacture of billets based on high-strength aluminum alloys

Korostelev V.F., Denisov M.S., Bol’shakov A.E., Van Khieu C.

Abstract

When pressure is applied upon casting as a factor of external impact on melt, the problems related mainly to filling of molds are solved; however, some casting defects cannot be avoided. The experimental results demonstrate that complete compensation of shrinkage under pressure can be achieved by compressing of casting by 8–10% prior to beginning of solidification and by 2–3% during the transition of a metal from the liquid to the solid state. It is mentioned that the procedure based on compressing a liquid metal can be efficiently applied for manufacture of high-strength aluminum alloy castings. The selection of engineering parameters is substantiated. Examples of castings made of V95 alloy according to the developed procedure are given. In addition, the article discusses the problems related to designing of engineering and special-purpose equipment, software, and control automation.

Russian Metallurgy (Metally). 2017;2017(9):691-695
pages 691-695 views

Structural heat-resistant β-NiAl + γ′-Ni3Al alloys of the Ni–Al–Co system: I. Solidification and structure

Povarova K.B., Drozdov A.A., Bazyleva O.A., Morozov A.E., Antonova A.V., Bondarenko Y.A., Bulakhtina M.A., Ashmarin A.A., Arginbaeva E.G., Alad’ev N.A.

Abstract

When analyzing the ternary Ni–Al–M phase diagrams, where M is a group VI–VIII transition metal, we chose the Ni–Al–Co system, where the γ′ and γ phases are in equilibrium with the β phase, as a base for designing alloys with the following physicochemical properties: a moderate density (≤7.2 g/cm3) and satisfactory heat resistance at temperatures up to 1300°C. The structure formation in heterophase β + γ′ alloys during directional solidification is studied. It is found that, in contrast to cobalt-free β + γ′ alloys (where the γ′-Ni3Al aluminide forms according to the peritectic reaction L + β ⇄ γ′), the alloys with 8–10 at % Co studied in this work during directional solidification at 1370°C contain the degenerate eutectic L ⇄ β + γ. The transition from the β + γ field to the β + γ′ + γ field occurs in the temperature range 1323–1334°C, and the γ′ phase then forms according to the reaction β + γ ⇄ γ′.

Russian Metallurgy (Metally). 2017;2017(9):696-705
pages 696-705 views

Structural heat-resistant β-NiAl + γ′-Ni3Al alloys of the Ni–Al–Co system: II. Oxidation

Povarova K.B., Drozdov A.A., Bazyleva O.A., Morozov A.E., Antonova A.V., Arginbaeva E.G., Alad’ev N.A., Sirotinkin V.P.

Abstract

The heat resistance of the β + γ′ alloys with 28–29 at % Al, 10 at % Co, and 0.25–0.4 at % Re in air at 1300°C is studied. The structures of the scale and the subscale layers that form during oxidation for 2 and 100 h due to the interdiffusion of aluminum and oxygen are investigated. Alloying with 10 at % Co is shown to increase the heat resistance in the absence of chromium and a low content of the elements tht are active to oxygen (La). The heat resistance of the β + γ′ NIAL1 and NIAL2 alloys at 1300°C, which was estimated from the surface unit mass increment in 100 h, is at level of the heat resistance of the γ′ + γ VKNA (VIN) alloys at 1200–1250°C.

Russian Metallurgy (Metally). 2017;2017(9):706-710
pages 706-710 views

Hot-tearing susceptibility of Al–Zn alloys

Bazhenov V.E., Pikunov M.V., Safronova A.A., Tselovalnik Y.V.

Abstract

The modern concepts of the causes of hot tearing are considered and the influence of the solid fraction growth rate of an alloy is studied. The hot-tearing susceptibility (HTS) of binary Al–(5–73) wt % Zn alloys is investigated using backbone tests. The HTS is found to be maximal at ~25 wt % Zn. This maximum cannot be explained by a change in the effective solidification range, since this range of the alloys decreases monotonically with increasing zinc content. The calculations of nonequilibrium solidification by the Scheil–Gulliver model and the solid fraction growth rate of the alloys under study demonstrate that the increase in the HTS induced by an increase in the zinc content from 5 to 25 wt % is related to the decrease in the solid fraction growth rate at the final stages of solidification. The decrease in the HTS at >25 wt % Zn is associated with an increase in the fraction of eutectic in the alloys (the solid fraction growth rate during the eutectic reaction tends toward infinity) and with a change in its morphology.

Russian Metallurgy (Metally). 2017;2017(9):711-717
pages 711-717 views

Effect of the phase composition on the properties of a complex magnesium alloy at temperatures from –70 to +300°C

Volkova E.F., Duyunova V.A., Mostyaev I.V.

Abstract

The phase composition and the structural evolution of an Mg–Zn–Zr alloy containing REM are studied in comparison with the commercial MA14 alloy. It is found that the phases formed with REM exhibit high thermal stability. An equiaxial and fine-grained structure and a favorable morphology of the phases provide a high level of the properties of the new alloy with respect to the properties of the commercial MA14 alloy over the wide temperature range from –70 to +300°C.

Russian Metallurgy (Metally). 2017;2017(9):718-723
pages 718-723 views

Calcium hydride synthesis of Ti–Nb-based alloy powders

Kasimtsev A.V., Shuitsev A.V., Yudin S.N., Levinskii Y.V., Sviridova T.A., Alpatov A.V., Novosvetlova E.E.

Abstract

The metallothermic (calcium hydride) synthesis of Ti–Nb alloy powders alloyed with tantalum and zirconium is experimentally studied under various conditions. Chemical, X-ray diffraction, and metallographic analyses of the synthesized products show that initial oxides are completely reduced and a homogeneous β-Ti-based alloy powder forms under the optimum synthesis conditions at a temperature of 1200°C. At a lower synthesis temperature, the end products have a high oxygen content. The experimental results are used to plot the thermokinetic dependences o formation of a bcc solid solution at various times of isothermal holding of Ti–22Nb–6Ta and Ti–22Nb–6Zr (at %) alloys. The physicochemical and technological properties of the Ti–22Nb–6Ta and Ti–22Nb–6Zr alloy powders synthesized by calcium hydride reduction under the optimum conditions are determined.

Russian Metallurgy (Metally). 2017;2017(9):724-734
pages 724-734 views

Distribution of deuterium and hydrogen in Zr and Ti foil assemblies under the action of a pulsed deuterium high-temperature plasma

Bondarenko G.G., Volobuev I.V., Eriskin A.A., Kobzev A.P., Nikulin V.Y., Peregudova E.N., Silin P.V., Borovitskaya I.V.

Abstract

Deuteron and proton elastic recoil detection analysis is used to study the accumulation and redistribution of deuterium and hydrogen in assemblies of two high-pure zirconium or titanium foils upon pulsed action of high-temperature deuterium plasma (PHTDP) in a plasma-focus installation PF-4. It is noted that, under the action of PHTDP, an implanted deuterium and hydrogen gas impurity are redistributed in the irradiated foils in large depths, which are significantly larger than the deuterium ion free paths (at their maximum velocity to ~108 cm/s). The observed phenomenon is attributed to the carrying out of implanted deuterium and hydrogen under the action of powerful shock waves formed in the metallic foils under the action of PHTDP and/or the acceleration of diffusion of deuterium and hydrogen atoms under the action of a compression–rarefaction shock wave at the shock wave front with the redistribution of deuterium and hydrogen to large depths.

Russian Metallurgy (Metally). 2017;2017(9):735-740
pages 735-740 views

Atom probe tomography of the evolution of the nanostructure of oxide dispersion strengthened steels under ion irradiation

Orlov N.N., Rogozhkin S.V., Bogachev A.A., Korchuganova O.A., Nikitin A.A., Zaluzhnyi A.G., Kozodaev M.A., Kulevoy T.V., Kuibeda R.P., Fedin P.A., Chalykh B.B., Lindau R., Hoffmann Y., Möslang A., Vladimirov P.

Abstract

The atom probe tomography of the nanostructure evolution in ODS1 Eurofer, ODS 13.5Cr, and ODS 13.5Cr–0.3Ti steels under heavy ion irradiation at 300 and 573 K is performed. The samples were irradiated by 5.6 MeV Fe2+ ions and 4.8 MeV Ti2+ ions to a fluence of ~1015 cm–2. It is shown that the number of nanoclusters increases by a factor of 2–3 after irradiation. The chemical composition of the clusters in the steels changes after irradiation at 300 K, whereas the chemical composition of the clusters in the 13.5Cr–0.3Ti ODS steel remains the same after irradiation at 573 K.

Russian Metallurgy (Metally). 2017;2017(9):741-747
pages 741-747 views

Effect of slag inclusions on the density and the surface tension of liquid 32G2 and 32G1 steels

Borovykh M.A., Chikova O.A., Tsepelev V.S., V’yukhin V.V.

Abstract

The density and the surface tension of liquid 32G2 and 32G1 steels are experimentally studied. Samples are cut from oil-and-gas pipes having different degrees of imperfection. The experimental results are used to find the effect of the defects detected by magnetic-powder and ultrasonic inspection methods on the temperature dependences of the density and the surface tension of liquid 32G2 and 32G1 steels. The results obtained are interpreted in terms of the concepts of a microheterogeneous structure of metallic melts. Microheterogeneities are irreversibly destroyed when the liquid 32G2 steel is heated to 1700°C and the 32G1 steel, to 1750°C.

Russian Metallurgy (Metally). 2017;2017(9):748-751
pages 748-751 views

Rheological properties and similarity conditions in simulating the upsetting of a titanium alloy VT20 billet: I. Experimental results

Nosov V.K., Ermakov E.I., Nesterov P.A., Shchugorev Y.Y., Zakharov A.S.

Abstract

The results of high-temperature tensile and compressive tests are used to analyze the effect of a mechanical deformation scheme and the ratio of the initial sizes of the specimens to be upset on the rheological properties of the VT20 titanium alloy.

Russian Metallurgy (Metally). 2017;2017(9):752-757
pages 752-757 views

Refinement of the technique of plotting the flow curves of a metal to predict its hardening in alternating cold plastic deformation

Shelest A.E., Yusupov V.S., Perkas M.M., Sheftel’ E.N., Akopyan K.E., Prosvirnin V.V.

Abstract

The technique of plotting the flow curves of a metal, which describe the true strain as a function of the true principal strain intensity, is refined. The forms of analytical representation of these curves are substantiated. Using copper as an example, we show that the flow curves of a metal in a softened state can be used to predict its hardening in cold deformation. The alternating deformation of commercial-purity copper on a mangle is shown to increase its conventional yield strength substantially.

Russian Metallurgy (Metally). 2017;2017(9):758-763
pages 758-763 views

Distribution of the mechanical properties of semiproducts over their volume predicted as function of the technological parameters of hot metal forming

Galkin V.I., Golovkina M.G., Paltievich A.R.

Abstract

A technique is developed to estimate the effect of the deformation parameters on the distribution of the mechanical properties of the products made of aluminum alloys. Regression dependences of the mechanical properties on the deformation intensity, the temperature, and the cooling rate are obtained. A software application to CAE systems is developed to predict the distribution of the mechanical properties of the products made of aluminum alloys over their volume.

Russian Metallurgy (Metally). 2017;2017(9):764-770
pages 764-770 views

Application of statistical methods to reveal and remove the causes of welding of coil laps upon annealing of cold-rolled steel strips

Garber E.A., Diligenskii E.V., Antonov P.V., Shalaevskii D.L., Dyatlov I.A.

Abstract

The factors of the process of production of cold-rolled steel strips that promote and hinder the appearance of a coil lap welding defect upon annealing in bell-type furnaces are analyzed using statistical methods. The works dealing with this problem are analytically reviewed to reveal the problems to be studied and refined. The ranking of the technological factors according to the significance of their influence on the probability of appearance of this defect is determined and supported by industrial data, and a regression equation is derived to calculate this probability. The process of production is improved to minimize the rejection of strips caused by the welding of coil laps.

Russian Metallurgy (Metally). 2017;2017(9):771-774
pages 771-774 views

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