Volume 34, Nº 4 (2024)
- Ano: 2024
- ##issue.datePublished##: 23.12.2024
- Artigos: 9
- URL: https://journals.rcsi.science/2658-4123/issue/view/16604
Edição completa
Technologies, Machinery and Equipment
Investigating the Soil Hardness on Personal Subsidiary and Individual Peasant Farms
Resumo
Introduction. Vegetable growing is one of the most important branches of agricultural production. Production of vegetables is carried out in both agricultural enterprises and on personal subsidiary and individual peasant farms. Growing vegetable crops on personal subsidiary and individual peasant farms involves tillage: plowing, cultivation, milling, etc. For tillage, there are actively used small tools, in particular tillers. The experience of their use and the research on the effectiveness of their functioning allow identifying ways to improve tillage quality.
Aim of the Study. The study is aimed at identifying the hardness of medium-loamy gray forest soil on different soil horizons typical for growing fruits and vegetables in personal subsidiary and individual peasant farms.
Materials and Methods. To measure the soil hardness, there are used different types of penetrometers: percussion, statically loaded and forcibly pressing a deformer (cone, cylinder, and ball) into the soil. In the study, instruments and devices for measuring the soil hardness were analyzed. The scheme of the soil hardness analysis included measurements after harvesting the following crops: potatoes dug using a motor cultivator with a passive potato digger, potatoes dug with a hand tool (shovel), fodder beets, squashes, and common onions. The soil hardness was measured using a hardness tester (penetrometer) manufactured by Wile Soil.
Results. The use of hardness testers in personal subsidiary and individual peasant farms is difficult due to their high cost and to the fact that the most part of these devices are specialized laboratory equipment, which require specific skills when used. Analyzing the soil hardness on personal subsidiary and individual peasant farms in the post-harvest period is a relevant task for optimal functioning of tillers, namely, it will allow operators to use the most efficient modes for tillage that will increase the tillage unit performance.
Discussion and Conclusions. Based on the analysis of the results of the experimental studies, there have been obtained the regression equations that allow determining the value of the hardness of medium-loamy gray forest soil from a depth (up to 20 cm) in the period after harvesting crops, which are the most common for growing in personal subsidiary and individual peasant farms of the Republic of Mordovia.



Justifying the Operation Parameters of a Robotic Cassette Loading Device of the Carousel Type for a Selection Seeder
Resumo
Introduction. The development and implementation of automated and robotic machines and devices for performing works on selection and seed production of grain and other crops creates conditions for increasing productivity and reducing labor intensity of work and contributes to increasing the production volume of domestic crop seeds. For sowing crops at the 2nd stage of selection work, there are used cassette seeders, which have special loading devices for feeding cassettes with seeds divided into portions to autonomous seeding units, the number of which corresponds to the number of cells in the cassette. The robotic cassette loading device of selection seeders is designed for successive movement of cassettes with seeds to the seeding units and for feeding cassette blocks to the working area according to a specified program when performing the technological process of sowing on seed plots for breeding grain, leguminous and other crops. In this case, there must be ensured strict coordination of the robotic cassette loading device and seeder seeding units operation and for this it is necessary to justify the engineering parameters of the robotic cassette loading device taking into account its design.
Aim of the Study. The study is aimed at analyzing the robotic cassette loading device operation in the interaction system between the seeder working parts during the technological process of sowing crops on selection breeding plots and justifying the parameters of the robotic cassette loading device of the carousel type for loading the selection seeder seeding units.
Materials and Methods. To determine the parameters of the robotic cassette loading device, there were used physical and mathematical dependencies describing the operation of the robotic cassette loading device in various modes during selection sowing of grain and other crops at the second stage of work.
Results. There were substantiated the parameters of the robotic cassette loading device of the carousel type for two operating modes: feeding cassettes in the working area to the discharge outlets of the work table and feeding a block of cassettes into the working area. There were calculated parameters of the manipulator mechanisms. For the actuator moving the cassettes, the minimum force is 7.2 N, the rod length is 700 mm, the rod speed is 60 mm/s, and for the electric motor rotating the robotic cassette loading device moving platform, the rotation frequency of the output shaft is 10 r/pm, the minimum required power on the output shaft of the moving platform drive is 55.7 W.
Discussion and Conclusion. There were determined the engineering parameters of the robotic cassette loading device of the carousel type for loading the seeding units of a selection seeder at the 2nd stage of selection work. The calculation of the cassette feed speed of 0.033 m/s during the main sowing operation was carried out for the initial parameters: the seeder operating speed of 3.0 km/h, the plot length of 1 m and the length of the inter-tier path 0.5 m. For the cassette block feed mode, there was calculated the angular velocity of rotation of the moving platform (1.05 radians per second), at which the cassette block feed will take 1 second.



Effect of Animal and Poultry Manure Processing Technologies on Greenhouse Gas Emissions
Resumo
Introduction. The agricultural sector is one of the most important sources of anthropogenic emissions. The correct accounting of greenhouse gas emissions in this sector depends on technologies used to process animal/poultry manure. To date, there is a lack of research to adjust the methane and nitrous oxide emissions from existing animal/poultry manure storages, because of the variety of technologies used. This is why the methodological approach developed to estimate the annual emissions of methane and nitrous oxide is so important.
Aim of the Study. The study is aimed at determining the impact of manure and litter processing technologies on annual emissions of methane and nitrous oxide.
Materials and Methods. To determine the emission of nitrous oxide and methane, there were calculated mass of animal/poultry manure and its total nitrogen and carbon content; there were analysed manure processing technologies such as long-term manure storing, passive and active composting, biofermentation, drying and granulation, incineration. There were performed calculations for two options: 1) according to the National Inventory of Anthropogenic Emissions, taking into account the share of manure processed with the use of each technology in 2022; 2) according to the actual data of technology distribution in 2022. The predictive estimate for the period up to 2030 was made for regions in the North-Western Federal District of the Russian Federation.
Results. The study analysed animal and poultry housing technologies at three types of enterprises: agricultural organizations, peasant (private) farms, and household farms. There was calculated the animal/poultry manure mass generated at each type of enterprises and determined the share of manure processed with the use of each technology. Based on the data of the North-Western Federal District, there were calculated methane and nitrous oxide emissions in 2022 in CO2-eq.
Discussion and Conclusions. There was estimated the effect of manure collection and storage technologies on methane and nitrous oxide emissions. The obtained data on emissions exceeded by 35.6% (methane) and 14.2% (nitrous oxide) those calculated by the methods used in National Inventory indicating their refinement expediency. Categorization of agricultural enterprises makes calculations simpler for regional and national assessments. The refined data on manure collection and storing technologies and the emissions specific for these technologies will help to perform prediction calculations and determine options for technological upgrading to mitigate GHG emissions.



Additive Technologies for Production and Repair of Agricultural Equipment
Resumo
Introduction. The article raises the issue of repairing modern agricultural machinery. Because of increasing the complexity of the design of machine components, there is a problem of failure of their parts. Manufacturers often do not sell these parts separately that makes it impossible to repair failed machine components. In this case, the purchase of a machine component assembly is required. The problem of supplying service parts is very significant. This significantly increases the repair time that negatively affects the agricultural production profitability due to the extremely limited time for farming operations. A solution to the issue of supplying service parts, reducing the cost of repairs and breakdown time is in the independent production of parts using additive technologies.
Aim of the Study. The study is aimed at examining the complete cycle of additive manufacturing using 3D scanning, 3D printing, and vacuum casting in silicone molds to reduce the renovation cost of technical equipment for agriculture.
Materials and Methods. Additive manufacturing is a technology for creating three-dimensional objects through layer-by-layer building. In this technology, there are used a computer, 3D printer and 3D scanner. The 3D printer, based on the CAM model data, distributes the material on the construction surface, and through various sintering or melting technologies, gives the shape of the future part. A 3D scanner allows creating a three-dimensional model of the finished product for subsequent improvement, modernization, expansion or simply copying with the possibility of subsequent printing. In addition to the production of parts by 3D printing, vacuum casting of polymers into silicone molds is very popular. This technology can use prototypes printed on a 3D printer or obtained using a classical production method as a master model.
Results. To study the state of the issue, we have used research materials of the Design and Rapid Prototyping Technology Center “RAPID-PRO” of the National Research N.P. Ogarev Mordovia State University. Analyzing the statistical data over the past 5 years, we have concluded that the demand for all types of work in the additive manufacturing cycle has recently become urgent. There is a trend of increasing demand for 3D scanning and reverse engineering services.
Discussion and Conclusion. The use of additive technologies makes it possible to produce quickly the parts of any complexity and therefore to reduce significantly the time for scientific research and design. At scientific, educational and industrial institutions special sectors, there should be created areas and centers, equipped for working in the field of additive manufacturing. However, the lack of trained personnel, the lack of basic knowledge about additive technologies and skills in using the equipment significantly reduces the speed of implementation of these technologies at the repair facilities of the agricultural sector and requires retraining and training of specialists.



Algorithm for Searching the Optimal Regulator Supply Mode in the Process of Manufacturing Polymer Products
Resumo
Introduction. The high demand for polymer products creates the need for constant modernization of the technological aspects of their production, increasing the efficiency of which is impossible without a model description and solving problems of optimization of its main technological stages. The current needs for manufacturing the products with a specified structure and properties make the issue of creating tools for solving optimization problems very relevant. One of the tools for controlling the product molecular weight is using the fractional mode to supply a regulator, the composition and dosage of which are often selected empirically.
Aim of the Study. The aim of the study is to develop methods and algorithms to determine the mode for multipoint supplying a regulator in the continuous-running manufacturing of polymer products with specified molecular characteristics.
Materials and Methods. To choose the optimal regulator supply mode, there is used a heuristic method represented by a genetic optimization algorithm. This algorithm is based on the mechanism for creating a population of potential solutions that are subjected to the operations of crossing, mutation and selection imitating the processes of inheritance and evolution in nature. To assess the molecular characteristics of the copolymerization product, there is applied a kinetic modeling approach based on the use of molecular weight distribution moments. For a mathematical description of continuous-running production, there are used recurrent relations characterizing the transfer of the reaction mass between ideally mixed reactors.
Results. According to the conditions for organizing continuous-running manufacturing, it is possible to add a regulator at the beginning of the process in the third and sixth polymerizers along the battery. In order to determine the regulator supply mode, the optimization criterion was developed in the form of a functional reflecting the absolute difference between the calculated and specified values of the number-average and mass-average molecular weights. The software implementation of the developed method and optimization algorithm, and the computational tests carried out made it possible to identify a number of solutions, each of which contributes to manufacturing a product with specified molecular characteristics. Visualization of some resulting solutions demonstrates different molecular weight dynamics throughout the process.
Discussion and Conclusion. Through using the developed method and algorithm, there has been solved the problem of identifying the three-point molecular weight control regime for the continuous-running process of producing styrene-butadiene copolymer. The choice of a genetic algorithm for the study and optimization of complex multifactorial physicochemical systems is justified by the fact that it allows searching for one or more system parameters in both a discrete and continuous set of variables and contributes to finding a global optimum due to the random nature in the search for solutions. The variety of solutions obtained for the problem makes it possible to control the process of polymer synthesis in the case of constant monitoring of the physicochemical characteristics of the product.



Food Systems
Investigation of the Effect of the Homogenization Regime on Energy Costs and Shelf Life of Yogurt with Dogberry Puree
Resumo
Introduction. Homogenization is one of the most significant factors ensuring the successful implementation of the technology for manufacturing various dairy products. During this process, there are changed the properties and structure of proteins. In particular, there is decreased the size of casein micelles, which break down into submicells. After that, the accumulation of submicells on the surface of fat particles is likely. The increase in the homogenization pressure amplifies the mechanical effect on the particles, therefore, the average size of fat globules decreases.
Aim of the Study. The study is aimed at reducing energy costs for manufacturing dairy products while ensuring the maximum preservation of the quality of dairy products.
Materials and Methods. There has been studied the influence of homogenization pressure on the process technical parameters such as the power used for the homogenizer drive and for the dynamics of changes in the product properties during storage. The analytical dependences describing the main parameters of homogenization are considered.
Results. Compliance with the recommended homogenization parameters and other parameters, in particular heat treatment, can significantly increase the product shelf life without significant changes in the initial quality indicators. If the process conditions allow crushing the initial fat particles to a size of about 1.0 micrometer and distributing them evenly throughout the volume, it makes possible to get a significant improvement in the taste and consistency of the resulting products. There has been studied influence of homogenization parameters on the shelf life of yogurt manufactured according to the proposed formula with using southern fruits, in particular, with dogberries.
Discussion and Conclusion. Taking into account the results of experimental studies, we have concluded that the energy costs are significantly affected by the homogenization pressure (absolute value) and the ratio of pressure values at various stages of homogenization. The product manufactured according to the proposed formula with crushed dogberries preserves good taste, microbiological properties, and physical and chemical specified parameters for 14–15 days. It follows that the shelf life of yogurt manufactured according to the proposed formula should not exceed more than fourteen days at a temperature of no more than +6 °C.



Friction and Wear in Machines
Wear Resistance of Nickel Composite Coatings with Micron-Sized and Submicron-Sized Particles of SiC
Resumo
Introduction. Electrolytic deposition of nanoparticles is gaining interest with their increasing demand for restoring surface layers of machine parts and mechanisms. To create composite coatings with nanoparticles, it is necessary to solve two main tasks: to ensure a sufficient number of particles in the coating and to prevent their agglomeration in the coating solutions.
These coatings with nanoparticles are wear-resistant and are used, for example, in automobile and tractor engines. In this study, there are considered the process of electrolytic production of composite coatings based on a nickel matrix with micron-sized and submicron-sized silicon carbide (SiC) particles from Watts nickel solutions and the resistance of nickel composite coatings to sliding wear.
Aim of the Study. The study is aimed at considering detailed the effect of the size and number of particles in the coating solution on the number of codeposed particles. It is also necessary to study how the particle size affects the codeposition of micron-sized and submicron-sized particles of the non-Brownian type.
Materials and Methods. A conventional nickel-plating electrolyte was used for nickel-based composite coatings with SiC. There was measured particle number density for each coating solution. It was assumed that the particles had the same size and shape of a sphere. The concentration of particles in the coating solutions ranged from 0.28 to 104 g/l. Electrodeposition was carried out on vertical electrodes, and the coating solution was stirred with a magnetic stirrer during electrodeposition. The Vickers microhardness with a load of 30 g was measured and wear tests were performed for unidirectional and bidirectional sliding.
Results. The results of studying the wear resistance of nickel composite coatings during sliding have been obtained. The results of codeposition and a model based on the density of codeposed particles are presented. There has been made the conclusion about effect of codeposed particles on the wear resistance of Ni-SiC composite coatings.
Discussion and Conclusion. It was determined that the best sliding resistance was obtained using Ni-SiC composite coatings containing 4–5 volume percentage of submicron-sized SiC particles. The study showed that the size and density of SiC particles in the coating solution are important for producing galvanically wear-resistant composite coatings, based on the relationship between the density of deposited particles and the density of particles in solutions.



Electrical Technologies and Equipment
Simulation of the Discharge of a Supercapacitor Storage Device during Current Stabilization in the Windings of a Multi-Section Magnetic System
Resumo
Introduction. The magnetic systems of high power microwave generators, such as relativistic reverse wave lamps and klystrons, are powered with a direct current of up to 1 000 A from supercapacitor storage for several seconds. When designing power supplies for these magnetic systems, there is always necessary to determine the energy characteristics of the storage device. The analytical calculation of the characteristics is difficult, because of dynamic changes in some parameters of the magnetic system and storage device during current flow.
Aim of the Study. The aim of the article is to create and experimentally test a mathematical model describing the process of powering a multi-section magnetic system with direct current from a supercapacitor storage device.
Materials and Methods. The simulation takes into account the dynamic changes in the magnetic system parameters when current flows. The supercapacitor storage device is represented as a simple RC-circuit, the parameters of which are the nameplate data of its capacitance and internal resistance. The description of a storage device discharge process is based on the energy balance data. This model is implemented in the National Instruments LabView 2012 software package and has a user-friendly graphical interface. The simulation results were tested on equipment consisting of a power supply based on a supercapacitor storage device and two-section magnetic system.
Results. The simulation results showed a good agreement with the experimental ones. According to the experiment results, the waveform of the current and voltage of the storage device, and the maximum duration of current stabilization were close to the simulation results. At the same time, the nameplate data of the capacity and internal resistance of the storage device characterize well its real parameters, taking into account the peculiarities of working together with the current regulator and the pulsed nature of energy consumption.
Discussion and Conclusion. The slight difference in the results is explained by the deviation of the actual parameters of the storage device from its passport data and by the difference in the temperature of the windings used in the experiment and simulation. The calculation of the energy characteristics of the storage device is performed on the basis of the energy balance, which allows scaling the load through adding any number of energy consumers with independent current stabilization in each.



Study of Induction Heating of Metal Structures at Increased Frequency
Resumo
Introduction. One of the conditions for trouble-free operation of moving and rubbing metal structures in winter is the absence of ice and snow accumulations in the operating areas of moving components. The same goes for moving agricultural constructions, which, for instance, can freeze to the surface outside the animal houses. In the article, based on the studying a turnout switch there is proposed the development of an innovative, more economical and cheaper method for heating moving parts.
Aim of the Study. The study is aimed at creating a technology for heating sliding metal surfaces and at justifying parameters, developing and simplifying equipment design.
Materials and Methods. Using a system approach, mathematical analysis and energy balance methods, there were considered the main patterns of thermal processes in the contact zone of sliding metal structures. When considering these processes, there were made some assumptions. Namely, there were not taken into account soil thermal conductivity, air speed, and other physical processes, because they do not have a significant impact on the final results. These assumptions greatly simplify thermal calculations and obtaining the necessary analytical expressions to determine the parameters of induction heating elements.
Results. The induction heating method for moving and rubbing metal structures in winter period has been proposed and tested, the main regularities have been revealed and technical characteristics have been determined. High efficiency and convenience of induction heating in comparison with other methods of electric heating have been proved. There have been obtained numerical values of parameters of induction heating elements, which agree with experimental data.
Discussion and Conclusion. Based on the developed induction heating scheme, an experimental model with a power of up to 1 000 watts with a frequency of 10 kHz was made. The manufactured experimental model was studied in laboratory and production conditions. The estimated heating power of the part was 334 watts, the measured power was 351 watts. At the same time, the part weighing 20 kg heated up to 60 °C in 40 minutes. During production tests, the part was heated by 50 °C in 40 minutes.
The research results can be used to design induction heaters operating at an increased frequency.


