Vol 30, No 4 (2020)

Cover Page

Full Issue

Technologies and Means of Agricultural Mechanization

Simulation of Square Cluster Planting

Popov A.Y.

Abstract

Introduction. For cultivated crops, the optimal form of spacing is square form, which is provided by the square cluster method of planting. Currently, due to the high metal consumption and low productivity, this method of planting has been replaced with a single-seed planting one. But this does not solve the problem of rational distribution of seeds in the field, so the problem of plant spacing with the use of the optimal square form of spacing is relevant. 
Materials and Methods. A programmable square cluster planting using local coordination of the seeding apparatus and an algorithm for its realization are considered. The article describes the construction of a simulation model of sowing planting in Simulink Matlab with justification of its elements. 
Results. The graphs of the distance traveled, positions coordinates of the flap opening and control signals depending on the time are constructed. The analysis of the encoder settings is carried out. When varied the plant spacing and the coordinates of the first flap opening, the dimension of the last seed cluster changes in the range from –2.6 ∙ 10–3 to 2.7 ∙ 10–3 m. 
Discussion and Conclusion. The analysis of the simulation model of the square cluster planting showed that the algorithm for controlling executive mechanisms together with the local coordination system works adequately and provides high precision of placing seed clusters in the field. The dependences of the optimal number of pulses per an encoder shaft revolution on the specified seed spacing and radius of the track measuring wheel are determined. It was determined that the maximum dimension of the last seed cluster does not exceed 2.7 mm per 1 000 m (for x = 0.3 m and t = 0.7 m).

Engineering technologies and systems. 2020;30(4):524-549
pages 524-549 views

Comparing the Membrane Potential of Wheat Grains of Different Varieties and Productivity Divided into Fractions According to Their Aerodynamic Properties

Barysheva N.N., Pronin S.P., Baryshev D.D., Belyaev V.I.

Abstract

Introduction. Spring wheat yield depends largely on the wheat variety, seed quality, cultivation technology, and agro-climatic factors. It has been found that the separation of wheat seeds into fractions makes it possible to improve the quality of post-harvest processing, adjust the quality of grain depending on the intended use, and the sowing of the wheat grains divided into fractions allows increasing productivity. The aim of the article is to explore the membrane potential on the shells of wheat grains divided into fractions according to their aerodynamic properties and to compare certain membrane potential features with aerodynamic properties of these grains and the yields of selected varieties.
Materials and Methods. The seeds, divided into fractions, have different sowing qualities. Biologically deficient seeds have poor germination index. The study have found that the division of seeds into fractions contributes to increasing yields, but the main indicators of quality are still germination and viability.
Results. This article studies the change in membrane potential of wheat seeds, divided into fractions according to their aerodynamic properties. The article presents the results of testing a new clamping electrode with a smooth surface to measure the membrane potential of wheat gains. To study the effect of the wheat variety, the aerodynamic properties of grains and yield on changes in membrane potential, we analyzed three indices: the resting potential level, time of variable potential rise to the maximum value and variable potential maximum value.
Discussion and Conclusion. New informative indicators have been determined because of the two-way analysis of variance of the research results. The use of the obtained results will allow agricultural enterprises and farms to determine the quality of post-harvest processing of wheat seeds, adjust the quality depending on the intended use, and evaluate and forecast the productivity of seeds.

Engineering technologies and systems. 2020;30(4):550-575
pages 550-575 views

Processes and Machines of Agroengineering Systems

Optimization of Mechanical Activation Modes for UHMWPE Dry Mixed Powders and Nanomodificators in the Planetary Ball Mill Pulverisette 7

Vodyakov V.N., Kulikovskaya K.A.

Abstract

Introduction. Currently, in various technology areas, bronze, cast iron and other antifriction metals are replaced by polymer composites, which extend significantly service life of tribocoupling. The study deals with determining the optimal specific energy consumption for the mechanical activation of the polymer dry mixed powders and nanomodifiers in the planetary ball mill Pulverisette 7, which ensure the best complex of physico-mechanical and rheological properties of nanocomposites.
Materials and Methods. In this work, we used GUR 4120 Ticona ultra-high-molecularweight polyethylene with a molecular weight of 5 million, a Tuball Matrix Beta concentrate of activated carbon nanotubes at a concentration of 0.1%, calculated with reference to carbon nanotubes, and hydrophobic nanocrystalline silicon dioxide with a dispersion of 20 nm at the same concentration. Mechanical co-activation of polymer powders and nanomodifiers, when varying the specific energy consumption, was carried out in the planetary ball mill Pulverisette 7. The production of films from powders, for studying the elasticstrength and rheological characteristics of nanocomposites, was carried out with the use of the hydraulic press Gibitre. Tests were carried out respectively on the tensile testing machine UAI-7000 M and the rheometer Haake MARS III.
Results. It has been established that the best physico-mechanical and rheological properties of nanocomposites are with specific energy consumption for mechanical activation of 3,000‒3,200 J/g that allows us to consider them optimal. The mechanical activation of ultra-high molecular weight polyethylene powder, reducing slightly the elasticity modulus and tensile strength of thermally pressed samples, does not affect the dynamic viscosity of melts at an energy consumption of 650‒4,550 J/g.
Discussion and Conclusion. The use of carbon nanotubes and nanocrystalline silicon dioxide at a concentration of 0.1% can significantly improve the physical-mechanical and rheological properties of the polymer with energy costs of 3,000‒3,200 J/g for mechanical activation in planetary ball mills. 

Engineering technologies and systems. 2020;30(4):576-593
pages 576-593 views

Results of Theoretical Definition of Structural and Kinematic Parameters of Peeling Machine Working Elements

Anisimov A.V., Rudik F.Y.

Abstract

Introduction. Peeling the moistened grains before grinding allows removing most of the outer shells with impurities on them from the grain surface. At the present time, the most commonly used machines for peeling are devices operating on the principle of “compression and friction”, in which the grains move along the friction surfaces of the working bodies. 
Materials and Methods. To identify the dependence of the machine design and operating parameters on the inclination angle and punching angle of the sieve cylinder, a diagram of the movement of the grain along the inclined cylinder was drawn up using elements of the theory of the motion of material point on rough surfaces. 
Results. The values of the geometric parameters of the particle position at point A are expressed as a function of the cylinder inclination angle α and the angle characterizing the shape of the inclined line of stamping of the cylinder β. Energy assessment of grain peeling process was made. With the radius of the sieve cylinder R0 = 0.135 m, the width of the working annular gap к = 0.01 m, the length of the cylinder L = 0.4 m, the horizontal arrangement of the cylinder, the angular velocity of the shaft ω = 90 rad/s, the angle of inclination of the stamping β = 22º, the calculated power was P = 4.5 kW.
Discussion and Conclusion. As a result of analyzing the motion trajectory of the grain located on the cylinder surface, there have been proposed the formulas relating the shape of the inclined punching line of the cylinder, characterized by the angle β, to the inclination angle α, the radius R0 of the cylinder, the shaft angular velocity and the grain frictional properties. 

Engineering technologies and systems. 2020;30(4):594-608
pages 594-608 views

Ensuring the Stability of Agricultural Transport and Technological Machines Equipped with Ultra-Low Pressure Tires during Braking

Vakhidov U.S., Kurkin A.A., Levshunov L.S., Molev I.I., Proshin D.N., Sogin A.V.

Abstract

Introduction. Improving the efficiency of agricultural operations and off-road logistics require new highly efficient non-road machinery with low pressure on road surface. The versatility of the use of this machinery imposes additional requirements on its design, including those related to road traffic safety on public roads. Changes in brake design are required to ensure safe braking performance when larger diameter wheels are used for the reason that to produce standard braking force according to the technical regulations for the safety of wheeled vehicles, requires more braking torque when using larger diameter wheels.
Materials and Methods. The article proposes a model for calculating the braking parameters of transport and technological agricultural machines equipped with ultra-low pressure wheels. The model differs from those used earlier in that its output parameter is not the braking efficiency, but the time difference between the front and rear axle locks.
Results. Fulfilling the condition of the front axle advance locking ensures the stability of the tractor motion during emergency braking that has a positive effect on road traffic safety. The results of the study suggest that to ensure the safe motion of the machines equipped with ultra-low pressure tires on public roads, it is necessary that the ratio of the distance from the center of mass to the front axle is at least not less than the distance from the center of mass to the road surface.
Discussion and Conclusion. The obtained mathematical dependencies allow us to justify different technical solutions for ensuring safe road movement of transport and technological agricultural machines equipped with ultra-low pressure tires. Thus, the maximum permissible height of the center of mass can be assumed to be equal to 90% of the distance from the location of the center of mass of an agricultural transport and technological machine to its front (controlled) axis.

Engineering technologies and systems. 2020;30(4):609-623
pages 609-623 views

Manufacturing Parts for Hydraulic Systems of Agricultural Machinery under Conditions of Ultrasonic Cutting

Skryabin V.A.

Abstract

Introduction. The article deals with the problem of reducing the efforts when processing thinwalled bushings for hydraulic systems of agricultural machines with the ultrasonically activated cutting tool to achieve the specified processing accuracy and surface roughness of parts.
Materials and Methods. The article describes the technological standards for ultrasonic cutting. To assess the change in the tangential cutting force, a special device was developed to activate ultrasonically the tool for tangential cutting and corresponding experiments were carried out.
Results. An upgrading of a screw-cutting lathe equipped with a special device for ultrasonic cutting of low rigidity thin-walled parts is currently being carried out. The upgraded lathe consists of blocks for processing and measuring experimental research data connected to a personal computer. The upgraded lathe allows evaluating the change in cutting forces under traditional turning and ultrasonic cutting to achieve the specified accuracy and roughness of the part surface during the processing process.
Discussion and Сonclusion. Processing low rigidity parts on the modernized equipment has shown that providing the effective conditions of manufacturing thin-walled bushings for agricultural machinery (cutting depth and cutting speed) decreases radial and tangential components of the cutting force that helped to reduce the energy consumption of the cutting process and to stabilize quality of the processing. 

Engineering technologies and systems. 2020;30(4):624-636
pages 624-636 views

Mechanical engineering

Unification of Calculating the Performance of Vehicles and Transport-Technological Facilities

Maistrenko N.A., Uvarov V.P., Levshin A.G., Khort D.O., Vorotnikova O.S.

Abstract

Introduction. In agricultural production during transportation of goods it is accepted to allocate transport and transport-technological processes with the corresponding methods of rationing works. The peculiarity of the processes is the sequential execution of cyclic operations, providing transportation of technological material to the destination directly or with preliminary collection (subsequent distribution) on the field. 
Materials and Methods. The performance standards were identified by the extrapolation, interpolation or approximation methods based on their estimated performance. The classical method of differentiating functions was used to find the extrema.
Results. At length of fertilizer transportation by direct-flow technology LГ = 9 km and application dose U = 0.06 kg/m2, the following values of transport and technological facilities performance have been obtained: a) for vehicles to deliver fertilizers to fertilizer storehouses by Ural-432065 truck (body) W = 9.1 t/h, W = 6.3 t/h for tractor with MTZ-82 trailer. 1+2PTS-6; b) for transport and technological facilities to transport and distribute fertilizers by Ural-432065 (Amazone spreader) W = 5.5 t/h, W = 3.9 t/h for tractor with MTZ-82.1+RUM-6 trailer.
Discussion and Conclusion. Based on the analysis of methods, the authors have made the case for the unification of calculating the standardized volumes of works, choice of composition, and comparison of the effectiveness of using vehicles, if they are used as transport and transport-technological facilities. A mathematical model and algorithm fora uniform calculation of the performance of different transport and technological facilities are presented. The way to determine the approximate rate of generation of funds that do not have standard indicators of work. The explanation of the innovations is accompanied by a formula device, which is based on the conclusion of the dependencies of out- and incycle components of the shift time balance on the engine power of the mobile device. 

Engineering technologies and systems. 2020;30(4):637-658
pages 637-658 views

Development of a Trainable Classifier of State of Rail Lines with Multiple Patterns of Image Recognition

Tarasov E.M., Andronchev I.K., Bulatov A.A., Tarasova A.E.

Abstract

Introduction. The necessity to classify the state of rail lines affected by significant damaging factors on the sensitive element of the information sensor providing the assurance of classification quality with the required length of the rail lines of the control section forms the task of creating a classifier with extended functionality. Extending the functionality is possible using multidimensional state images with a set of informative features and training procedures for classification models. Using the classical classification principle with a single model leads to an excessive complication of the classification algorithm with low accuracy due to inaccurate solution of the system of conditional equations with multidimensional approximation by Hermite polynomials.
Materials and Methods. The principles of reducing the dimension of the features space, various procedures for trainable classifier of state of rail lines with multidimensional patterns, the selection of decisive classification rules with a hierarchical grouping of classes, and the formation of a set of models of varying degrees of complexity trained to solve an incompatible system of equations are considered to solve the problem. There were obtained various degrees of complexity used in the adaptive algorithm for classifying the rail lines states using Hermite polynomials as models.
Results. The article presents the results of developing 57 classifier models using Hermite polynomials with features of 2, 3, 4, 5, 6 arguments. As an example, the procedure of developing models with 2–6 features is shown. The research results showed that with an increase in the number of features, the quality of classification improves, as when dividing the state space into several classes.
Discussion and Conclusion. The results of the studies confirm the feasibility of the principle of classification of rail line states by a set of classification models, and an algorithm of recursively increasing the classification complexity using a model of increased complexity. 

Engineering technologies and systems. 2020;30(4):659-682
pages 659-682 views

Studying the Influence of the Technical Performance Complexity and the Nomenclature and Quantitative Composition of Agricultural Machinery on Its Recyclability Rate

Kravchenko I.N., Migachev Y.S., Kuznetsov Y.A., Davydkin A.М., Erofeev M.N.

Abstract

Introduction. Rational recycling of agricultural machinery, which has reached the end of its service life, is an urgent problem of the modern agro-industrial complex. In this regard, using the physical model for recycling agricultural machinery, reached its service life, is a solution to the problem of resource recycling.
Materials and Methods. The paired linear regression analysis method was used to conduct statistical research of experimental data and develop a regression model. The authors calculated the recyclability rate values for the entire agricultural machinery nomenclature and its average value through using regression equation.
Results. Based on the analysis of indicators for technical condition of being recycled products, it was established that for developing a conceptual model of agricultural machinery recycling, it is preferable to use four main groups of indicators: technical condition, material capacity, manufacturability, and safety of components. The proposed group of indicators determines the possibility of recycling the machinery units. The results of researching the influence of indicators of design complexity, technical performance, condition, nomenclature and quantitative composition of agricultural machinery on the recyclability are presented.

Discussion and Conclusion. According to the research results, a conceptual physical model for recyclability of agricultural machinery was developed that allows planning more effectively measures for recycling various types of agricultural machinery when conducting a comparative analysis of the entire nomenclature composition. The adopted restrictions allow estimating the technical condition and recyclability of agricultural machinery using the conceptual physical model of recyclability. The relationships between the storage time, complexity of technical performance, material capacity, quantitative composition (volume of recycling) and recyclability rate of agricultural machinery are revealed.

Engineering technologies and systems. 2020;30(4):683-698
pages 683-698 views

Технологии и средства технического обслуживания в сельском хозяйстве

Assessment of Durability and Service Life of Two-Layer Hardened Earth Cutters in Various Soil Conditions

Sidorov S.A., Mironov D.A., Tsench Y.S., Mironova A.V.

Abstract

Introduction. The earth cutter resource depends on the characteristics of the materials they are made from. In particular, the important parameters that directly affect the tillage tool parts efficiency and durability are the values and ratios of the coefficients of relative wear resistance of the two-layer parts materials. It is established that the characteristics of the relative wear resistance of the materials for earth cutter parts vary depending on the treated soil properties. The objectives of the study are to consider the influence of soil conditions on the values of the relative wear resistance coefficients of two-layer earth cutter part materials and to carry out a comparative assessment of their resource and use efficiency.
Materials and Methods. The authors gave a generalized dependence of the wear proportionality to the existing specific pressures values. The characteristics of soil abrasion were given. The scientific substantiation of the changes in the characteristics of the materials wear resistance at various values of specific pressures was given.
Results. The results of the operational resource tests and the studies of two-layer and monometallic earth cutters are presented. The influences of the values of the operating specific pressures on the coefficients of the relative wear resistance of the materials for the tillage machine parts are determined.
Discussion and Conclusion. The authors have found out that the coefficients of relative wear resistance of materials are not constant, but vary depending on the current surface specific pressures. The correlation of the specific pressure values with the parameters of the tillage operation, in particular with the furrow slice hardness was established. It has been found that while increasing the cultivated soil hardness, the coefficients of various materials relative wear resistance get closer to each other. The difference varies from 1.80 to1.85 times.

Engineering technologies and systems. 2020;30(4):699-710
pages 699-710 views

Digitalization of Agricultural Machinery Rehabilitation

Khoroshko L.L., Kuznetsov P.M.

Abstract

Introduction. The aim of the study is to develop the basic principles for digitalization of the processes of providing the diagnostics and repair of agricultural machinery.
Materials and Methods. The specifics of agricultural machinery functioning are work in worst-on-worst operating conditions, such as significant abrasive contamination (soil particles, dust and other substances), operation in the conditions of exposure to natural climatic conditions, intensive use during the work shift and other factors that result in a regular need for testing and repairing. These factors significantly extend the time of maintenance and repair works. The study of the information environment for planning the distribution of agricultural machinery by repair enterprises has showed that the methods of this activity are not sufficiently developed. The authors propose a solution to the problem of rational distribution of agricultural machinery for repair and rehabilitation.
Results. This article describes the main principles for developing structural relationships of databases used to find rational solutions for organizing repair and rehabilitation of agricultural machinery. Due to the fact that the solution of such a problem is time-consuming and is carried out under conditions that dynamically change over time, a mathematical model for the production environment of repair organizations is proposed, which is implemented by means of computer technology. The requirements for models describing the state of the production system of repair organizations are defined. A model of a generalized production system is proposed.
Discussion and Conclusion. The model developed by the authors allows increasing the automation level of processes of distributing agricultural machinery by repair enterprises. The implementation of a new approach to planning repair works and distributing repairable agricultural machinery by repair enterprises will increase the efficiency of repair works, improve their quality parameters, reduce time, and optimize the structure of technological equipment of repair enterprises.

Engineering technologies and systems. 2020;30(4):711-722
pages 711-722 views

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