Method for selecting the damping characteristics of the pneumohydraulic suspension system of a wheeled vehicle

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Abstract

BACKGROUND: In the process of developing suspension systems for modern high-speed wheeled and tracked vehicles, having the selected optimal elastic characteristic curve of the suspension system, its unsatisfactory damping characteristic curve can have a significant negative impact on the overall operation of the suspension unit. Therefore, the search for a method for obtaining the optimal damping characteristic curve is a relevant task.

AIMS: Description the method for selecting the damping characteristic curve of a single-level pneumohydraulic spring for a wheeled vehicle considering the motion along tracks with a harmonic profile and a rough cobblestone road.

METHODS: The damping characteristic curve of the spring is selected using simulation mathematical modeling in the MATLAB/Simulink software, which makes it possible to take into account the nonlinearity of the suspension characteristics. In the process of building the characteristic curve, the limit values of the forces at the front wheels tires are fixed for the sections of the characteristic curve that operate with the valves of the pneumohydraulic spring turned off. Accelerations at the driver's seat and the pressure in the spring chamber are fixed for the sections of the characteristic curve that operate with the valves are turned on.

RESULTS: The results of the selection of an optimized damping characteristic curve showed an improved contact of the wheels with the surface and an increase in the stability of the vehicle, a decrease in vibration accelerations at low disturbance frequencies.

CONCLUSIONS: The practical value of the study lies in the possibility of using this method to develop suspension systems for new wheeled and tracked vehicles.

About the authors

Evgeny B. Sarach

Bauman Moscow State Technical University

Email: sarach@yandex.ru
ORCID iD: 0000-0001-7027-9164
SPIN-code: 9645-5996

2nd Category Design Engineer of the Chassis Department

Russian Federation, 5 bldg. 1, 2nd Baumanskaya street, 105005 Moscow

Maxim E. Krokhin

Bauman Moscow State Technical University

Author for correspondence.
Email: bodrov.serezha2018@yandex.ru
ORCID iD: 0009-0007-5406-5845
SPIN-code: 7887-1983

Associate Professor, Dr. Sci. (Tech.), Professor of the of the Multipurpose Tracked Vehicles and Mobile Robots Department

Russian Federation, 5 bldg. 1, 2nd Baumanskaya street, 105005 Moscow

Alexander A. Lychagov

Kamaz

Email: alexts@bmstu.ru
ORCID iD: 0009-0009-1559-9590

Chief Designer for Automotive Units

Russian Federation, Naberezhnye Chelny

Ilya A. Smirnov

Bauman Moscow State Technical University

Email: kkcc@bk.ru
ORCID iD: 0009-0000-3473-5660

Cand. Sci. (Tech.), Professor

Russian Federation, 5 bldg. 1, 2nd Baumanskaya street, 105005 Moscow

Boris B. Kositsyn

Bauman Moscow State Technical University

Email: kositsyn_b@bmstu.ru
ORCID iD: 0000-0002-2131-2738
SPIN-code: 2005-7528

Associate Professor, Dr. Sci. (Tech.), Professor of the of the Multipurpose Tracked Vehicles and Mobile Robots Department

Russian Federation, 5 bldg. 1, 2nd Baumanskaya street, 105005 Moscow

References

  1. Sarach EB, Tsipilev AA, Lychagov AA. Design of pneumohydraulic suspension systems for advanced military tracked vehicles. Izvestiya MGTU «MAMI». 2019;2(40):67–79. doi: 10.31992/2074-0530-2019-40-2-67-79
  2. Baibakov OV, Bashta TM, Kirillovsky YuL, et al. Hydraulics, hydraulic machines and hydraulic drives. Textbook for engineering universities. Moscow: Mashinostroenie; 1982.
  3. Idelchik IE. Handbook of Hydraulic Resistance. New York: CRC Begell House; 1994.
  4. Dmitriev AA, Chobitok VA, Tel'minov AV. Theory and calculation of non-linear suspension systems for tracked vehicles. Moscow: Mashinostroenie; 1976.
  5. Sarach EB. Metod vybora kharakteristik sistemy podressorivaniya s netselym chislom stepeney svobody dlya bystrokhodnoy gusenichnoy mashiny [dissertation]. Moscow; 2003.
  6. Smirnov A.A. Matematicheskoe modelirovanie pnevmogidravlicheskikh ustroystv sistem podressorivaniya transportnykh sredstv [dissertation]. Moscow, 1999.

Supplementary files

Supplementary Files
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2. Fig. 1 - Typical damping characteristic of a wheeled vehicle PGR

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3. Fig. 2 - Hydraulic diagram of the PGR

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4. Fig. 3. Force at the front wheel tire.

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5. Fig. 4 - Front suspension travel

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6. Fig. 5 - Results of 1/3-act analysis of vibration accelerations at the driver's seat

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7. Fig. 6 - Front suspension travel

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8. Fig. 7 - Pressure in the first hanger PGR

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9. Fig. 8 - An example of initial data for obtaining a damping characteristic

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10. Fig. 9 - Elastic characteristic of the suspension, obtained by the approximation method

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11. Fig. 10 - Dependence of the total force on the stroke of the rod

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12. Fig. 11 - Total damping characteristica

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13. Fig. 12 - Damping characteristic of the PGR

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14. Fig. 13 - Results of 1/3-act analysis of vibration accelerations at the driver's seat

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15. Fig. 14 - Front suspension travel. New feature

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16. Fig. 15 - Front suspension travel. Regular characteristic

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17. Fig. 16 - Front suspension travel. New Feature

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18. Fig. 17 - Force in the front tire. New Feature

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19. Fig. 18 - Front suspension travel. Regular characteristic

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20. Fig. 19 - Force in the front tire. Regular characteristic

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21. Fig. 20 - Force in the tire of the front wheel. New Feature

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22. Fig. 21 - Force in the tire of the front wheel. Regular characteristic

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