Investigation of cavitation properties of a mobile pumping unit

Cover Page


Cite item

Full Text

Abstract

BACKGROUND: In the introduction to the article, a review of publications on cavitation, vibration and noise in centrifugal pumps, including the issues of cavitation erosion of impellers, is carried out.

AIMS: Comparison of cavitation properties of a centrifugal pump of a mobile pumping unit with and without a pre-engineered screw by computational fluid dynamic (CFD) modeling.

METHODS: The calculation of the flow part of a pre-injected impeller stage is described and the CFD model of its hydrodynamic simulation is described. In the CFD model, Navier-Stokes equations averaged over the Reynolds number and the working fluid continuity equation were used. A two-phase fluid model was used to simulate cavitation.

RESULTS: The final results of the calculations carried out in the above models are presented. Calculations were obtained for a pump with impeller with and without an upstream stage (screw). For the impeller without a screw, the cavitation margin of 4.7 m was obtained, which is critical for such a pump. For a pump with an impeller with an upstream auger the cavitation margin is 1,7 m, that is much better and allows to show efficiency of such solution.

CONCLUSIONS: The requirement of hydrodynamic modeling for selection of optimal flow part of centrifugal pump to improve its cavitation characteristics is formulated.

About the authors

Dmitry S. Konshin

CNP Rus

Email: konmitya@yandex.ru
ORCID iD: 0009-0002-3744-1224

Master, Specialist

Russian Federation, Moscow

Evgeniy M. Konkeyev

OTKRITIE Bank (VTB Group)

Email: evgeniikonkeev@gmail.com
ORCID iD: 0009-0002-4518-8783

Master, Specialist

Russian Federation, Moscow

Alexander A. Protopopov

Bauman Moscow State Technical University

Author for correspondence.
Email: proforg6@yandex.ru
ORCID iD: 0000-0002-6069-7730
SPIN-code: 4175-5118

Cand. Sci. (Phys.-Math.), Associate Professor of the Hydromechanics, Hydromachines and Hydro-Pneumoautomatics Department

Russian Federation, Moscow

Alexey I. Petrov

Bauman Moscow State Technical University

Email: alex_i_petrov@mail.ru
ORCID iD: 0000-0001-8048-8170
SPIN-code: 7172-0320

Cand. Sci. (Tech.), Associate Professor of the Hydromechanics, Hydromachines and Hydro-Pneumoautomatics Department

Russian Federation, Moscow

References

  1. Handal I, Tkachuk V, Petrovand A, et al. Traditional methods for the design of radial-axial hydraulic turbines with verification in CFD simulation. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012002. doi: 10.1088/1757-899X/779/1/012002
  2. Petrov A, Sinitsyna A. Obtaining the maximum permissible gas content at the inlet to the ESP by computational fluid dynamics modeling. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012006. doi: 10.1088/1757-899X/779/1/012006
  3. Teplov O, Lomakin V. Improving the performance of a centrifugal vane pump by installing vortex generators on the suction surfaces of blades. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012012. doi: 10.1088/1757-899X/779/1/012012
  4. Kalinkin S, Petrov A. Investigation of the influence of the front end clearance on the parameters of a centrifugal pump with an open type impeller. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012014. doi: 10.1088/1757-899X/779/1/012014
  5. Saprykina M, Lomakin V. The calculation of multiphase flows in flowing parts of centrifugal pump. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012037. doi: 10.1088/1757-899X/779/1/012037
  6. Chaburko P, Kuznetsov A. Method for leakage measurement in the recirculation path of a hermetic pump. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012039. doi: 10.1088/1757-899X/779/1/012039
  7. Lomakin V, Valiev T, Chaburko P. Application of optimization algorithms to improve the vibroacoustic characteristics of pumps. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012044. doi: 10.1088/1757-899X/779/1/012044
  8. Aksenova E, Lomakin V, Cheremushkin V. Experimental study of cavitation resistance of restoring coatings. IOP Conference Series. Materials Science and Engineering. 2020;779(1):012045. doi: 10.1088/1757-899X/779/1/012045
  9. Kasatkin M, Petrov A. Hydrodynamic modeling of cavitation in a multistage centrifugal pump during its operation in the constant feed mode with a change in the rotor speed of the pump. IOP Conference Series: Materials Science and Engineering. 2020;779(1):012047. doi: 10.1088/1757-899X/779/1/012047
  10. Kang YZ, Feng C, Liu LZ, et al. Comparison of three kinds of sensors used to identify the incipient cavitation. Sensor Review. 2018;38(1):13–20. doi: 10.1108/SR-05-2017-0078
  11. Khoo MT, Venning JA, Pearce BW, et al. Nucleation effects on hydrofoil tip vortex cavitation. In: Proceedings of the 21st Australasian Fluid Mechanics Conference, AFMC 2018. Adelaide: Australasian Fluid Mechanics Society; 2018.
  12. Wan W, Liu B, Raza A. Numerical prediction and risk analysis of hydraulic cavitation damage in a high-speed-flow spillway. Shock and Vibration. 2018;2018(1). doi: 10.1155/2018/1817307
  13. Li H, Li S. Research on the cavitation in the pilot stage of flapper-nozzle hydraulic servovalve with fluid-strnctnre interaction. IET Conference Publications. 2018:783–786. doi: 10.1049/cp.2018.0106
  14. Bai F, Saalbach K, Wang L, et al. Investigation of impact loads caused by ultrasonic cavitation bubbles in small gaps // IEEE Access. 2018;6:64622–64629. doi: 10.1109/ACCESS.2018.2877799
  15. Tkachuk V, Navas H, Petrov A, et al. Hydrodynamic modelling of the impact of viscosity on the characteristics of a centrifugal pump. IOP Conference Series: Materials Science and Engineering. 2019;589(1):012007. doi: 10.1088/1757-899X/589/1/012007
  16. Morozove E, Belov N, Cheremushkin V. Optimization of the radial chann of a centrifugal pump. IOP Conference Series: Materials Science and Engineering. 2019;589:012008. doi: 10.1088/1757-899X/589/1/012008
  17. Martynyuk O, Petrov A. Optimization of the flow part of the pump for abrasive-containing liquids by hydrodynamic modeling methods. IOP Conference Series: Materials Science and Engineering. 2020;963(1):012005. doi: 10.1088/1757-899X/963/1/012005
  18. Isaev N, Valiev T, Morozova E, et al. Optimization of a radial guide device with a no-vane transfer channel. IOP Conference Series: Materials Science and Engineering. 2019;589(1):012009. doi: 10.1088/1757-899X/589/1/012009
  19. Boyarshinova A, Lomakin V, Petrov A. Comparison of various simulation methods of a two-phase flow in a multiphase pump. IOP Conference Series: Materials Science and Engineering. 2019;589(1):012028. doi: 10.1088/1757-899X/589/1/012014
  20. Saprykina M, Lomakin V. The evaluation of the effect of gas content on the characteristics of a Centrifugal Pump. IOP Conference Series: Materials Science and Engineering. 2019;589(1):012017. doi: 10.1088/1757-899X/589/1/012017
  21. Protopopov A, Bondareva D. On the issue of starting-up overheating of electric motors of centrifugal pumps. IOP Conference Series: Materials Science and Engineering. 2019;492(1):012002. doi: 10.1088/1757-899X/492/1/012002
  22. Petrov AI, Protopopov AA. Cavitation tests of a centrifugal pump: textbook. Moscow: Izd-vo MGTU im NE Baumana; 2022.

Supplementary files

Supplementary Files
Action
1. JATS XML
2. Fig. 1. 3D model of the auger.

Download (90KB)
3. Fig. 2. Calculation grid.

Download (160KB)
4. Fig. 3. Gas volume fraction. Distribution of the vapor phase at an inlet pressure of 50 kPa.

Download (107KB)
5. Fig. 4. Gas volume fraction. Distribution of the vapor phase at an inlet pressure of 40 kPa.

Download (126KB)
6. Fig. 5. Gas volume fraction. Distribution of the vapor phase at an inlet pressure of 20 kPa.

Download (117KB)
7. Fig. 6. Gas volume fraction. Distribution of the vapor phase at an inlet pressure of 12 kPa.

Download (147KB)
8. Fig. 7. Impeller with pre-engineered screw at atmospheric inlet pressure 101 kPa.

Download (111KB)

Copyright (c) 2023 Eco-Vector

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

This website uses cookies

You consent to our cookies if you continue to use our website.

About Cookies