The diagnostics of windings of vehicle alternator units

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Abstract

INTRODUCTION: An alternator unit is a necessary unit in a vehicle, as it provides all the consumers with electricity. Therefore, the operation capability of the whole vehicle depends on the alternator unit’s operational state. The issue of the diagnostics of a vehicle alternator unit by means of determination of alternator phases’ windings active resistance is addressed.

AIM: Improvement of diagnostics informativity by means of voltage controllers with a self-diagnostic function.

METHODS: It is proposed to perform the alternator unit diagnostics without dismantling or disassembly by means of plugging to the diagnostic points.

RESULTS: The existing and known methods of vehicle alternator unit diagnostics with embedded diagnostic tools and with use of external diagnostic tools were analyzed. The method of diagnostics of phase winding active resistance with use of reference resistance was proposed. The algorithm of implementation of the proposed method was suggested. The recommendations for use of the proposed method were given.

CONCLUSIONS: The proposed diagnostics method can be used in engine control units or by technicians of maintenance stations during the alternator unit maintenance without dismantling or disassembly.

About the authors

Dmitriy G. Randin

Samara State Technical University

Email: randin.dg@samgtu.ru
ORCID iD: 0000-0002-8644-2584
SPIN-code: 3757-7566

Associate Professor, Cand. Sci. (Tech.), Associate Professor of the Electromechanics and Automotive Electrical Equipment Department

Russian Federation, 244 Molodogvardeiskaya street, 443100, Samara

Pavel V. Tulupov

Samara State Technical University

Author for correspondence.
Email: em@samgtu.ru
ORCID iD: 0000-0002-7890-3520
SPIN-code: 3095-5690

Associate Professor, Cand. Sci. (Tech.), Associate Professor of the Electromechanics and Automotive Electrical Equipment Department

Russian Federation, 244 Molodogvardeiskaya street, 443100, Samara

References

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  3. Yutt VE, Sergeev AG. Diagnosis of electrical equipment of cars. Moscow: Transport; 1987. (in Russ).
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  5. Nabokikh VA. Diagnostics of electrical equipment of cars and tractors: a tutorial. Moscow: FORUM; NITs INFRA-M; 2013. (in Russ).
  6. Smirnov YuA. Electronic and microprocessor control systems for vehicles. Moscow: Lan’; 2021. (in Russ).
  7. Kopylov IP. Mathematical modeling of electrical machines. Moscow: Vysshaya shkola; 2001.
  8. Balagurov VA. Design of special AC electrical machines. Moscow: Vysshaya shkola; 1982. (in Russ).

Supplementary files

Supplementary Files
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2. Fig. 1. The layout of a vehicle alternator unit.

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3. Fig. 2. The location of diagnostic points at the rectifier of the G9402.3701 alternator unit.

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4. Fig. 3. The electrical circuit of a synchronous alternator of a vehicle alternator unit.

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5. Fig. 4. The electrical circuit for diagnostics of vehicle synchronous alternator’s windings.

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6. Fig. 5. The equivalent electrical circuit for calculation of windings resistance circuit for calculating winding resistances.

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7. Fig. 6. The circuit for determination of unknown windings resistance.

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8. Fig. 7. The flow chart of the diagnostics algorithm.

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9. Fig. 8. The simulation circuit.

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10. Fig. 9. Experimental study of a winding.

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Copyright (c) 2023 Randin D.G., Tulupov P.V.

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This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

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