Open Access Open Access  Restricted Access Access granted  Restricted Access Subscription Access

Vol 54, No 7 (2018)

General Issues of Corrosion

Simulation of Phase Composition of Fe–Cr–Ni–Ti Alloy Using the Example of ZI 130 Steel for Enhancing Corrosion Resistance

Chumanov I.V., Matveeva M.A.

Abstract

The data on computer simulation of the phase composition of Fe–Cr–Ni–Ti using the example of ZI 130 steel were presented. The purpose of simulation was the precise determination of percentage of titanium, at which alloys has a maximum corrosion resistance. Simulation data can be a basis for correction of chemical composition of corrosion resistant alloys stabilized by titanium.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1233-1235
pages 1233-1235 views

The Effect of Alternating Current on the Rate of Dissolution of Carbon Steel in a Chloride Electrolyte. Part II. Cathode Potentials

Marshakov A.I., Nenasheva T.A., Kasatkin E.V., Kasatkina I.V.

Abstract

Under the action of alternating current, the steel dissolution rate increases significantly in a 3.5% NaCl solution at the potentials of cathodic protection of structures. A characteristic “potential–current” dependence corresponding to metal passivation at cathode potentials is obtained. The conditions for forming local corrosion defects under the action of alternating current are determined. It is shown that the dependence of the cathode current on the peak value of the potential differs significantly from those predicted based on the effect of Faraday rectification of the alternating current. The main difference is the appearance of a maximum or an inflection on the “current–peak potential” curves, which can be explained by metal passivation.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1236-1245
pages 1236-1245 views

The Effect of Implantation of Nitrogen Ions on Corrosion-Electrochemical and Other Properties of Armco-Iron. Part I. Preparation and Standardization of Specimens

Reshetnikov S.M., Bakieva O.R., Borisova E.M., Bystrov S.G., Vorob’ev V.L., Gil’mutdinov F.Z., Kartapova T.S., Kolotov A.A., Surnin D.V., Bayankin V.Y.

Abstract

The results of an investigation of the chemical composition, structure, topography, and mechanical properties of surface layers of armco-iron after implantation of nitrogen ions under various conditions are given. Using X-ray electron spectroscopy, the implanted nitrogen distribution profiles are determined and the formation of nonstoichiometric iron nitrides and oxynitrides is shown. Using X-ray analysis and electron energy-loss spectroscopy of dimensional fine structures, the atomic and local atomic structure of the ion-modified layers is studied.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1246-1254
pages 1246-1254 views

The Effect of Electrolyte Anion Composition on the Corrosion Behavior of Cadmium, Bismuth, and Their Eutectic Alloy in Borate Buffers

Mishurov V.I., Berezhnaya A.G.

Abstract

The effect of borate anion concentration on the electrochemical corrosion behavior of Cd–Bi eutectic alloy in borate buffers with a pH of 7.4 is studied. The results for the alloy are contrasted with the data obtained for the individual metals. Borate species are shown to participate in the anodic dissolution of the three systems in question. We identified similarities in dissolution behaviors of the alloy and its electronegative component (cadmium).

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1255-1259
pages 1255-1259 views

A Study of the Initial Stages of Local Dissolution of Carbon Steel in Chloride Solution

Gladkikh N.A., Maleeva M.A., Maksaeva L.B., Petrunin M.A.

Abstract

The simultaneous application of optical and electrochemical methods has allowed us to investigate in detail the initial stages of the local dissolution of steel in a chloride-containing solution. The incubation period, the rate of defect formation on the surface, and the rate of individual defects development have been evaluated with high precision. It has been demonstrated that the emergence and development of local defects is possible under potentials more negative than the pitting potential determined from the polarization curve. The metal dissolution rates that occur at the initial stages of pitting formation from an individual defect have been calculated. It has been established that the initial process of defect formation under anode polarization consisted of two stages. The first stage corresponds to the emergence and intense formation of the freshly formed defect and is primarily determined by electrode potential. The second stage is shown by the development of a defect that did not depend on potential.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1260-1265
pages 1260-1265 views

Industrial Corrosion Problems

Long-Term Prediction of Corrosion Losses of Metals by Means of Various Functions for the Continental Part of Russia

Panchenko Y.M., Marshakov A.I., Nikolaeva L.A., Kovtanyuk V.V., Igonin T.N., Andryushchenko T.A.

Abstract

A comparative estimation of long-term prediction of corrosion losses of carbon steel and zinc has been performed. Predictions have been obtained by means of the exponential-linear function and the dose-response function for the continental part of Russia.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1266-1275
pages 1266-1275 views

The Adsorption of 5,10,15,20-Tetrakis(N-methylpyridyl-4')porphine Tetratosylate on the Surface of Nickel from an Aqueous Solution

Andreeva N.P., Larionov A.V., Grafov O.Y., Golubchikov O.A., Kazanskii L.P., Kuznetsov Y.I.

Abstract

Macroheterocyles, such as porphyrins, phthalocyanines, and their coordination compounds, introduced into standard electrolytes for nickel plating and electroplating of Ni–Co and Ni–Fe alloys substantially improve the quality of coatings. The adsorption of 5,10,15,20-tetrakis(N-methylpyridyl-4')porphine tetratosylate on the surface of Ni is studied via ellipsometry and X-ray photoelectron spectroscopy (XPS).

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1276-1283
pages 1276-1283 views

Corrosion Inhibitors

Adsorption of Sodium Oleyl Sarcosinate on Zinc and Its Passivating Action in Neutral Aqueous Solution

Agafonkina M.O., Semiletov A.M., Kuznetsov Y.I., Andreeva N.P., Chirkunov A.A.

Abstract

The adsorption, protective, and passivating effect of some sodium salts of higher carboxylates and sodium dioctyl phosphate on zinc in borate buffer solution with pH of 7.4 were studied. It has been shown that sodium oleyl sarcosinate has the best protective and adsorption properties. It has been established that the adsorption of oleyl sarcosinate on zinc is multilayer, which contributes to its best protection under anodic dissolution and in a humid atmosphere with periodic condensation of moisture on the samples. Treatment of Zn in aqueous solutions of inhibitors increases the time until the appearance of the first corrosion lesions on it under conditions of humid atmosphere 2.5–4.5 times.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1284-1291
pages 1284-1291 views

Studying the Adsorption Properties of the SolIng Corrosion Inhibitor in Hydrochloric Acid by the Method of Impedance Spectroscopy

Menshikov I.A., Shein A.B., Lukyanova N.B.

Abstract

The adsorption and protective properties of the corrosion inhibitors SolIng IK-2, IK-3, and IK-4(A) are studied by the method of electrochemical impedance spectroscopy. It is found that these inhibitors efficiently protect against corrosion in 1 M HCl solution. The calculated degrees of surface filling indicate a high adsorption capacity of the studied compounds, which strongly depends on their composition. SolIng IK-2 and IK-4(A) are the most effective compositions exhibiting a high degree of surface filling already at low concentrations (at concentrations up to 0.025 g/L θ = 0.6–0.98).

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1292-1297
pages 1292-1297 views

The Influence of Hexamethylenetetramine on the Corrosion Inhibition of Low Carbon Steel in Mixtures of Sulfurous and Phosphorus Acids Containing Fe(III) by IFKhAN-92 and KNCS Composition

Avdeev Y.G., Kireeva O.A., Kuznetsov D.S., Kuznetsov Y.I.

Abstract

This article studies corrosion of 08PS steel in 2 M H2SO4, 2 M H3PO4 and their mixtures (t = 20–80°C). Addition of a mixture comprised of 4.5 mM IFKhAN-92, a triazole derivant, and 0.5 mM KNCS inhibits corrosion of low carbon steel in these media. The existence of Fe(III) in the solutions worsens steel protection by this composition of inhibitors. The most stable against the impact of Fe(III) cations are the solutions of H3PO4 or its mixture with sulfurous acid with high content of H3PO4. Addition of hexamethylenetetramine (0.20 M) to these media enables protection of low carbon steels in acid mixed solutions with high content of H2SO4 (up to 60%) containing Fe(III). Upon etching of steels or acid washing of steel equipment in the case of potential accumulation of Fe(III) salts in such media accelerating metal corrosion, H2SO4 + H3PO4 solutions are recommended containing up to 60% H2SO4 and IFKhAN-92 + KNCS + hexamethylenetetramine composition, since in such a solution steel corrosion is minimized due to its interaction with Fe(III) compounds.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1298-1304
pages 1298-1304 views

Inhibitor Protection of Steels in Solutions of Sulfuric Acid under High-Temperature Corrosion (up to 200°C)

Avdeev Y.G., Kuznetsov D.S., Oleinik S.V.

Abstract

This article analyzes corrosion of 08Kh18N10T chrome nickel steel in 2 M H2SO4 in wide temperature range t = 0–200°C. Under such conditions, corrosion of metal increases with increase in t and at 200°C reaches 9.7 kg/(m2 h). It is demonstrated that the composition of substituted triazole, IFKhAN-92 inhibitor and KI (mole ratio 1 : 1), makes it possible to protect this steel in 2 M H2SO4 at temperatures up to 140°C, inclusive. A three-component mixture of IFKhAN-92, KI, and hexamethylenetetramine (1 : 1 : 4), is more interesting in this regard, it efficiently inhibits corrosion at t up to 180°C, inclusive, maintaining protection for at least 8 h. The same composition reliably protects low carbon steel, grade 20, in 2 M H2SO4 at temperatures up to 180°C, inclusive; moreover, metal corrosion is decelerated in time.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1305-1311
pages 1305-1311 views

Protective Coatings

The Diffusion Stage of Silicon Carbide Growth at the Pyrocarbon–Liquid Silicon Interface

Sinani I.L., Bushuev V.M., Lunegov S.G.

Abstract

The present paper is devoted to the study of a limiting stage of silicon carbide diffusion growth at the pyrocarbon–silicon melt interface. The main diffusion parameters of the process have been determined using a generalized kinetic equation and experimental data. The main kinetic law has been written for this stage.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1312-1314
pages 1312-1314 views

The Corrosion and Electrochemical Behavior of Tungsten-Based CVD Coatings in Alkaline Aqueous Solutions

Dushik V.V., Lakhotkin Y.V., Kuzmin V.P., Rybkina T.V., Rozhanskii N.V., Rychkov B.A.

Abstract

The results of corrosion-resistance analysis for tungsten-based coatings obtained by means of low-temperature chemical-vapor deposition from fluorine-containing media in alkaline solution are presented in this article. The study was carried out in the pH region where, according to the Pourbaix diagram, tungsten undergoes corrosion by the active dissolution mechanism. It is shown that, in alkaline solutions, the rate of general corrosion of a tungsten coating in solutions of natural aeration reaches values of 20–25 μm/year. An analysis of the electrochemical behavior of the coatings confirmed that the mode of corrosion dissolution is active, but it was noted that, in the region of high anodic polarization values, the growth of the anode current appears to be limited, which may be due to the formation of oxide layers that hinder the kinetics of anodic dissolution.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1315-1319
pages 1315-1319 views

Conversion Coatings

Chromateless Conversion Protective Coatings on 1441 Aluminum Alloy

Koryakin A.S., Kuzenkov Y.A., Oleinik S.V.

Abstract

The presence of copper-containing intermetallide phases significantly decreases the corrosion resistance of 1441 aluminum alloy. Because the possibility of the preparation of high-performance conversion coatings (CCs) in IFKhANAL-3 chromateless solution, which have protective properties that are no worse than those of chromate CCs according, has been previously demonstrated, the effect of various complexing agents on the oxidation of 1441 alloy and the protective properties of the CCs on it have been further studied. It has been shown that CC-modifying additives adsorb corrosion inhibitors and increase their protective properties.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1320-1325
pages 1320-1325 views

Corrosion and Aging of Nonferrous Materials

Investigation of Microstructural Humid Deformations in Epoxy Fiberglass at Heat-Humidity Corrosion Using Fiber-Optic Deformation sensors

Dalinkevich A.A., Mikheev P.V., Gusev S.A., Igonin T.N., Maksaeva L.B., Nenasheva T.A.

Abstract

In the present work, the possibility of using integrated fiber-optic deformation sensors (Bragg’s sensors) to control the state of the fiberglass on an epoxy anhydride hot cure binder is studied. Sensors are located in different layers of the layered plastic reinforced by a biaxial fiberglass cloth. A package has a quasi-isotropic structure. A sample is prepared by the method of vacuum impregnation and it is exposed to the action of water vapor with the relative humidity of 95% at 80°C. It is found that the moisture sorption in the composite occurs by a relaxation mechanism and is accompanied by a nonmonotonic change of swelling deformation in different layers of epoxy fiberglass. The swelling deformations in different layers of fiberglass are detected, their evolution during heat-humidity corrosion is shown, and, based on these data, the working capacity of the system of the measurements of the humid deformations of the fiberglass using for pipe production is confirmed.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1326-1329
pages 1326-1329 views

Microbial Corrosion

Biocorrosion of Plasticized Poly(Vinyl Chloride) Caused by Apergillus niger Microscopic Fungus

Kalinina I.G., Gumargalieva K.Z., Semenov S.A.

Abstract

The mechanism of aging of plasticized PVC coexposed to several factors—temperature and Aspergillus niger microscopic fungus—is elucidated. Long-term exposure to Aspergillus niger increases electrical insulation resistance, probably because the content of plasticizing additive in the polymer decreases.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1330-1332
pages 1330-1332 views

The Effect of Nutrient Medium on Chemical Composition of Corrosive-Active Exometabolites of the Bacterium Bacillus subtilis Affecting a Zinc Surface

Radostin S.Y., Kalinina A.A., Sokolova T.N., Kartashov V.R., Razov E.N., Smirnov V.F.

Abstract

We have hypothesized that products of oxygen biotransformation by a microbial electron transport chain, for example, superoxide anion and the product of its disproportionation, hydrogen peroxide, play a key role in aerobic biocorrosion. The goal of the present work was to evaluate the role of superoxide anion and its derivatives in initiation of bacterial corrosion and its dependence on the composition of nutrient medium.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1333-1337
pages 1333-1337 views

Study Methods and Corrosion Monitoring

The Formation of Passive Films on Magnesium in Alkaline Solutions and Adsorption of Anions of Organic Acids on Them

Andreeva N.P., Kuznetsov Y.I., Semiletov A.M., Chirkunov A.A.

Abstract

The growth of oxide films on the surface of magnesium in 5M NaOH and a borate buffer solution with pH of 11.2 is studied. The thickness of the oxide film on the surface of magnesium reaches about 70 nm in an 5M solution of NaOH and about 50 nm in a borate buffer solution with pH of 11.2 over 120 min. Isotherms of adsorption of 5-chlorobenzotriazole and dioctyl phosphate in a borate buffer solution with pH of 11.2 are obtained. The free energy of adsorption of these compounds is the same, 50.2 kJ/mol.

Protection of Metals and Physical Chemistry of Surfaces. 2018;54(7):1338-1345
pages 1338-1345 views