


Vol 91, No 11 (2018)
- Year: 2018
- Articles: 22
- URL: https://journals.rcsi.science/1070-4272/issue/view/13451
Specific Technological Processes
Specific Features of Greases Based on Poly-α-olefin Oils with Ureate Thickeners of Various Structures
Abstract
Greases based on poly-α-olefin oils of various viscosities, thickened with diureas of various structures, were studied systematically. The influence of the base oil viscosity and/or thickener structure on the physicochemical properties of lubricants was demonstrated. Diurea thickeners differing in the length of the hydrocarbon substituent influence the properties of lubricants prepared with base oils of similar chemical nature but different viscosity in different fashion. The revealed trends were confirmed by rheological studies in a wide range of shear rates. Tribological measurements at loads in the interval 20–80 kgf demonstrated significant dependence of the antiwear properties of ureate lubricants based on low-viscosity poly-α-olefin oils on the thickener structure. This dependence becomes less pronounced in going to higher-molecular-mass oils.



Macromolecular Compounds and Polymeric Materials
Synthesis and Properties of Poly(Propylene Glycol Maleate Phthalate)–Styrene Copolymers as a Base of Composite Materials
Abstract
Comparative analysis of the physicochemical properties of styrene solutions of poly(propylene glycol maleate phthalate) with different initial reactant ratio was performed. Increased content of phthalic anhydride in the initial monomer mixture in the synthesis of the unsaturated polyester leads to worse properties of the ready product, poly(propylene glycol maleate phthalate)–styrene copolymer prepared by cold curing. Solutions of poly(propylene glycol maleate phthalate) in styrene with ~30 wt % styrene content exhibit the highest viscosity, allowing the use of the cured product as a structural composite material. The solutions containing ~40 wt % styrene have lower viscosity and are suitable for preparing less hard plastics for general purposes.



Effect of 1-Butanol on the Contrast of Photopolymerizing Compounds Based on Dimethacrylate Esters
Abstract
The kinetics of visible-light-induced photopolymerization of dimethacrylate derived from phthalic acid, oligo(carbonate dimethacrylate), and triethylene glycol dimethacrylate (MDF-2, OKM-2, and TGM-3, respectively) in the bulk and in the presence of 10–30 wt % 1-butanol and of 9,10-phenanthrenequinone as initiator was studied. The illuminance in the reaction zone was varied from 10 to 40 klx. Introduction of 10 wt % 1-butanol into dimethacrylates of grades MDF-2 and OKM-2 does not alter their photopolymerization kinetics, and a further increase in the alcohol concentration leads to a decrease in the photopolymerization rate. Addition of 10 wt % and larger amounts of 1-butanol to dimethacrylate of grade TGM-3 makes the dependence of the photopolymerization rate at 1% monomer conversion and of the time of reaching 1% monomer conversion on the actinic radiation intensity considerably more pronounced.



Effect of Finely Dispersed Chromite on the Physicochemical and Mechanical Properties of Modified Epoxy Composites
Abstract
Fylolflex oligo(resorsinol phenyl phosphate) with terminal phenyl groups is an effective plasticizer for an epoxy polymer, allowing the development of compounds with enhanced levels of physicomechanical properties, heat resistance, softening point, an flame resistance. Introduction of chromite, a cheap and active filler, into the epoxy polymer in amounts of 0.1 and 100 wt parts enhances the physicochemical and mechanical properties of the composite. Namely, the Vicat softening point increases from 132 to 140–250°С, the degradation onset temperature increases, and the yield of carbonized structures increases from 54 to 68–86 wt %, which leads to a decrease in the release of volatile pyrolysis products into the gas phase and in the combustibility of the epoxy composite.



Physicochemical Studies of Systems and Processes
Effect of Hydrogen Addition on Oxidative Cracking of Ethane
Abstract
Effect of hydrogen addition at [C2H6]/[H2] ratios of 10–0.05 on the oxy-cracking of ethane was experimentally studied. It was shown that small additions of hydrogen have nearly no effect on the process rate. With the concentration of added hydrogen increasing at temperatures of up to ~650°C, the contributions from the reactions of oxidation of both hydrogen itself and starting ethane becomes more pronounced, with water, carbon oxides, methane, and ethylene being the main reaction products. With increasing temperature, the influence exerted by small additions of hydrogen on the conversion of ethane and oxygen decreases. Performing the oxidative cracking in hydrogen at temperatures higher than 650°C demonstrated that hydrogen makes the conversion of ethane smaller and the expenditure of oxygen for oxidation of hydrogen grows.



Effect of Some Technological Parameters on the Conversion of Dimethyl Ether to Light Olefins in a Slurry Reactor
Abstract
Effect of mode parameters, such as the feed gas flow rate, its content of dimethyl ether, and content of a catalyst in the suspension, on the main parameters of the dimethyl ether conversion into light C2–C4 olefins in a three-phase system (slurry reactor) in the presence of a catalytic suspension based on a nanosize zeolite Mg–MFI dispersed in silicone oil was examined. The values of the parameters, at which the conversion of dimethyl ether occurs in the steady state mode under favorable hydrodynamic conditions at a relative chemical stability of the dispersion medium and its minimum mechanical entrainment from the reactor, were found. Irrespective of the dimethyl ether concentration in the operating gas, the reaction was shown to occur with conversion of up to ~80% at selectivity of ~50%, and ethylene is the main reaction product (up to 30 wt %).



Modeling the Structure of Water-in-Oil Inverse Emulsion
Abstract
The molecular mechanics method MM+ was used to examine the structure and properties of the inverse water-in-oil emulsion. The energies EMMB of intermolecular interactions between molecules were calculated for 3M + nH2O systems constituted by molecules of asphaltenes, paraffins, and naphthenes, such as M = C28H19NO, C15H32, and C18H30, which model the structure of oil macrocomponents, and water molecules at n = 0–70. It was shown that the energy EMMB of interaction of H2O molecules with asphaltene molecules exceeds that with paraffin and naphthene molecules. The values of EMMB were calculated for systems of paraffin and naphthene molecules with H2O molecules. A mechanism was suggested by which an inverse emulsion is formed. The mechanism is based on the stage that yields cores composed of water molecules, around which asphaltene molecules are coordinated, with molecules of naphthenes and paraffins forming an external layer. A conclusion is made that the molecular mechanics method MM+ can be used to model the structure of a water-in-oil inverse emulsion.



Applied Electrochemistry and Metal Corrosion Protection
Sodium–Tin System: Thermodynamic Properties of Alloys and Prospects for Using Tin and Its Alloys and Compounds in Sodium-Ion Batteries (Review)
Abstract
Data on thermodynamic properties of liquid sodium–tin alloys are summarized, analyzed, and compared, and thermodynamic properties of solid phases are estimated. The possibilities of using tin and its alloys and compounds as anode materials for sodium-ion batteries are briefly considered.



Use of Vanadium-Containing Slime for Preparing Cathodes for Lithium-Ion Current Sources
Abstract
Crude vanadium-containing dump slimes can be used as a raw material for preparing lithium vanadium oxides suitable as cathode materials for lithium-ion chemical current sources. A simple procedure for preparing LiV3O8 from the slime was suggested. The synthesized compound was characterized by X-ray diffraction, Raman spectroscopy, scanning electron microscopy, and synchronous thermal analysis. The material prepared from vanadium-containing dump slimes has uniform microstructure and high electronic conductivity of the order of 1.4 × 10–2 S cm–1; it is thermally stable in the interval 30–550°С and capable of intercalation/deintercalation of lithium ions in its structure in the course of cycling in lithium-ion current sources.



Investigation on Electrochemical Micromachining (ECMM) of Copper Inorganic Material Using UV Heated Electrolyte
Abstract
The need for micro components/devices in the field of aerospace, automobile and medical is increasing day by day. There are various methods are available for manufacturing of such components/devices. Among the various non-traditional machining techniques, electrochemical micromachining is found to be more suitable due to the reason for its higher material removal rate, good surface quality and accuracy. In this research the microhole machining is performed on the copper inorganic work piece. During the machining, electrolyte has been heated using ultraviolet (UV) rays. L18 orthogonal array (OA) is planned using electrolyte concentration (Ce), machining voltage (Vm), duty cycle (Cd) and electrolyte temperature (Te). The process parameters are optimized using technique for order of preference by similarity to ideal solution (TOPSIS) and grey relational analysis (GRA). Two optimal parametric combinations are obtained, such as 30 g L–1, 7 V, 65% and 34°C using TOPSIS and 30 g L–1, 9 V, 55% and 36°C using GRA. Based on ANOVA the electrolyte concentration shows nearly 65% contributions among the other process parameters. Additionally Scanning electron microscope (SEM) images have been used for the better understanding of roundness of micro-hole.



Technological Production of New Materials
Aluminum Oxide Produced with the Use of Activated Aluminum as Support for Platinum Catalysts
Abstract
Thermal treatment of a product formed in the interaction of activated aluminum with water yielded alumina having a specific surface area of 250 m2 g–1, uniform pore size distribution, and average pore size of 7.8 nm. A platinum catalyst on its basis exhibited high activity and stability in propane conversion at a selectivity of propylene formation higher than 90% and suppressed reaction of hydrogenolysis of C–C bonds.



Influence of Synthesis Conditions on Properties of MWW Zeolites
Abstract
The influence of the preparation conditions on the physicochemical properties of zeolite MWW at varying the type of source of SiO2, the concentration parameters of the reaction mixture, temperature and duration of crystallization. The synthesis conditions providing a high degree of utilization of inorganic sources of raw materials and an MWW zeolite yield of 96% were determined. It was shown that performing the crystallization at 150°C results in that uniform-size crystals of MWW zeolite are formed. The concentrating limits of the reaction mixture were determined, at which a pure-phase MWW zeolite with pore volume of 0.33–0.34 cm3 g–1 and micropore volume of 0.17–0.18 cm3 g–1 can be obtained.



Synthesis of Carbon Materials via Mechanically Activated Dehydrochlorination of Polyvinyl Chloride
Abstract
Mechanically activated dehydrochlorination of polyvinyl chloride in the presence of lithium, potassium, and calcium hydroxides was studied. Short joint mechanical treatment of polyvinyl chloride with the above bases in a high-energy centrifugal planetary mill for 5–10 min ensures the formation of polymers with a conjugated double bond system (polyvinylenes). Their subsequent heat treatment at temperatures of up to 400°С yields amorphous carbon structures. Activation of the resulting material in a CO2 medium at 850°С results in the formation of a micro-, mesoporous carbon material with the prevalent mesopore volume. The results obtained can serve as a basis for the development of technologically acceptable procedures for polyvinyl chloride waste processing to obtain demanded carbon materials without dioxin formation.



Oxidative Functionalization of Asphaltenes from Heavy Crude Oil
Abstract
Sulfuric and nitric acids were used to functionalize asphaltenes isolated from heavy crude oil by treatment with heptane or hexamethyldisiloxane. The elemental composition of the asphaltenes was analyzed and their functional groups before and after the modification were identified. It was shown that the content of heteroatoms in the modified asphaltenes increases. Carbonyl, carboxyl, sulfonic, and nitro groups appear in the asphaltenes with the content dependent on the type of a modifier used and on the prehistory of how they were obtained.



Technology for Obtaining Low-Concentration Composite Coagulant‒Flocculant
Abstract
Dissolution of nepheline-containing raw materials was studied in relation to the concentrations of dry formulation and aqueous acid solutions. The conditions in which a low-concentration composite coagulant‒flocculant can be obtained on the basis of a nepheline concentrate were determined. These conditions make it possible to synthesize the composite reagent in conventional reagent facilities of wastewater-treatment stations and, simultaneously, to take technological measures for improving the quality of purified water, with the secondary contamination of water by compounds of aluminum minimized.



Sorption and Ion Exchange Processes
Magnetic Sorbent Based on Magnetite and Modified Carbon Nanotubes for Extraction of Some Toxic Elements
Abstract
Magnetic sorbent MNP@CNT was synthesized on the basis of magnetic nanoparticles of magnetite (MNPs) and carbon nanotubes (CNTs). The sorbent was studied in extraction of toxic elements from aqueous media and its synthesis conditions were optimized. Isotherms of sorption of the metal ions under study from aqueous solutions were plotted in relation to their concentrations and solution pH values. The optimal conditions for extraction of Pb(II), Cr(III), and Bi(III) at pH 6 and Cd(II) at pH 4.5–5.0 were found. It was shown that the sorption capacity of the MNP@CNT sorbent for the elements under study is comparable with the capacity of carbon nanotubes, being 4.0, 3.8, 3.5, and 3.5 mg g–1 for Bi(III), Pb(II), Ct(III), and Cd(II), respectively. An important advantage of the magnetic composite sorbent over carbon nanotubes is the simple separation of the liquid and solid phases, compared with the conventional column variation of the solid-phase extraction. The resulting composite magnetic sorbent can be used both for analytical purposes, to preliminarily concentrate impurities, and for purification of various technological media and water basins in the environment to remove toxic elements.



Biochar-Based Magnetic Nanocomposite for Dye Removal from Aqueous Solutions: Response Surface Modeling and Kinetic Study
Abstract
In this study, a biochar-based magnetic nanocomposite (BMNC) was synthesized and employed as adsorbent for Eriochrome Black T (EBT) removal from aqueous solutions. The biochar was prepared from oleaster stones and composited with iron oxide nanoparticles produced through chemical co-precipitation technique. The magnetic nanocomposite was characterized by X-ray diffraction analysis, Fourier transform infrared spectrometry, and scanning electron microscopy. The experiments were carried out using the Box-Behnken experimental design (BBD) with four input variables of adsorbent dosage (0.4–2.4 g L–1), solution pH (3–9), contact time (30–50 min), and ionic strength (0.02–0.1 M). An initial EBT concentration of 50 mg L–1 was taken as the fixed input parameter. Regression analysis resulted in a quadratic response surface model whose statistical significance was verified by analysis of variance. The model predicted the optimum conditions for EBT removal from aqueous solution (adsorbent dosage of 2.29 g L–1, pH 3.39, contact time of 48.6 min and ionic strength of 0.1 M) and removal efficiency of 98.11% was achieved. Results of the study showed that the dye adsorption onto the magnetic nanocomposite followed the pseudo-second order kinetic model.



Synthesis of Porous Coordination Polymers Comprising Mixed Ligands of Triazole and Amino Triazole under Magnetic Fields and Its Effects in Enhance CO2 Adsorptivity
Abstract
A series of porous coordination polymers of Zn-oxac-ATaz (oxac: oxalic acid and ATaz: 3-amino,1,2,4- triazole), Zn-oxac-Taz (Taz: 1,2,4-triazole), and combination of ATaz–Taz ligand with 0.5 molar ratio X of Zn-oxac-Taz/ATaz were synthesized under magnetic fields. There is no even significant XRD pattern change of Zn-oxac-Taz 6T but there are noticeable changes in the morphology of irregular agglomerates at zero field to rectangular-prism crystals with smooth surfaces. Compared to the zero field, it is obvious that magnetic fields also bring significance morphology and crystal orientation change of Zn-oxac-ATaz 4T and Zn-oxac-Taz/ATaz 4T with growth to prolong rectangular morphology. Zn-oxac-Taz/ATaz 0T adsorbed more CO2 (135 mg g–1) at 303 K after heating in a vacuum at 333K for 12 h. It is suggested that the integration effects of pore space and amine group presences inside the frameworks induce to enhance carbon dioxide adsorption amount. Furthermore, due to magnetic fields the CO2 adsorption by Zn-oxac-Taz/ATaz 4T also increases to 155.46 mg g–1 and Langmuir surface areas developed is 467 m2 g–1. Magnetic fields cause interesting phenomena observed in XRD pattern and through morphological changes inducing the enhancement carbon dioxide (CO2) capture in these porous coordination series.



Catalysis
Effect of Process Features and Parameters of Preparation of a Nickel Catalyst by Reduction of Nickel Nitrate with Hexamethylenetetramine on the Catalyst Performance in Synthesis of Nanofibrous Carbon
Abstract
A promising method based on solution combustion was considered for preparing a catalyst for the synthesis of nanofibrous carbon and hydrogen. The temperature profile of the hexamethylenetetramine combustion front in the bulk of the catalyst precursor is presented on the basis of process imaging. Catalyst samples were tested in a quartz tubular reactor at a temperature of 550°С and a pressure of 1 atm with methane as reaction medium. The influence exerted by the procedure for introducing hexamethylenetetramine into the nitrate base of the catalyst on the performance of the catalyst precursor in synthesis of nanofibrous carbon was studied. The catalyst was obtained as solid foam-like agglomerate (mean size of NiO particles 13.8–35.2 nm).



Kinetic Patterns of Condensation of Alkyl- and Cycloalkylcyclopentanones with Dihydric Alcohols in the Presence of Polyoxomolybdate Modified with Oxides of Rare-Earth Elements
Abstract
The results of condensation of C5–C7 alkyl- and cycloalkyl-substituted cyclopentanones with diatomic vicinal alcohols in the presence of polyoxomolybdate modified with gadolinium oxide are considered. Kinetic patterns are investigated and a kinetic model of the process is proposed. It was established that alkyl- and cycloalkyl derivatives of dioxaspironone are formed directly by two parallel-consecutive routes and through the stages of the preparation of the corresponding hemiacetal. The ratio of the rate constants of these routes depends on the composition and structure of the starting ketones and diols.



Parameters of Nitrate Ester Plasticizer Migration from NEPE-type Rocket Fuel, Estimated on the Basis of Thermogravimetric Data
Abstract
Dynamic and isothermal thermogravimetry were used to examine under atmospheric pressure the migration of a nitrate ester plasticizer from samples of K-1 model formulation simulating the solid rocket propellant of the NEPE type into the ambient environment (argon). The mass evaporation rate of the plasticizer from the sample surface and the loss of its mass in the stage of migration limited by the diffusion rate were estimated. The diffusion coefficients of the plasticizer were determined at temperatures of 55 to 100°C.



Various Technological Processes
Optimization of Performance Model of Ethyl Acetate Saponification Using Multiple Regression Analysis
Abstract
The purpose of the current study is to optimize the batch reactor performance model using multiple regression analysis for saponification of ethyl acetate by sodium hydroxide. Reaction temperature, reactor volume, agitation rate and reactants initial concentration were the main parameters examined including their interaction effect. Selected process response was the reaction conversion with respect of NaOH. Regression analysis was used to screen out the insignificant factors and the reaction temperature and volume were found to have insignificant effect on the response at the 5% selected significance level (α = 0.05). As a result of multiple regression analysis, agitation rate and reactants concentration were found to be significant operating parameters. The dependence of reaction conversion (response) on agitation rate and concentration was explained by a second order polynomial model and it was concluded that regression model with second order polynomial was good enough to fit the experimental data. The maximum conversion (99.5%) was obtained under optimum operating conditions of agitation rate (70 rpm) and reactants concentration (0.05 M) as evident from surface contours.


