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Vol 53, No 4 (2017)

Article

Evaluation of the antiwear properties of transmission oil with nanoscale powder additives

Safonov V.V., Venskaitis V.V., Azarov A.S.

Abstract

Comprehensive pilot studies of the influence of one- and two-component nanodimensional powder additives on the operational properties of transmission TM-3-18 oil (GOST (State Standard) 23652-79 TAP-15V) are implemented. Introduction of nanopowder tin bronze and aluminum oxide additives into the base oil is found to increase the antifriction, antiwear, and antiwelding properties of the latter, as well as the cogwheel durability of units, which limits the service life of tractor transmission equipment.

Surface Engineering and Applied Electrochemistry. 2017;53(4):311-321
pages 311-321 views

Investigation of corrosion resistance of aluminum alloy products with protective coatings formed by plasma electrolytic oxidation

Kolomeichenko A.V., Chernyshov N.S., Titov N.V., Logachev V.N.

Abstract

A methodology for determining the duration of destruction of oxide ceramic coatings is suggested. The coatings were formed on aluminum alloys by plasma electrolytic oxidation (PEO) under the pressure of the corrosion products of the metal substrate. The experimental results that confirm the proposed theoretical description are presented. The studies were performed in a laboratory autoclave according to GOST (State Standard) 9.308. Application of the method makes it possible to predict how long the coatings formed by PEO will last in aggressive media before their destruction.

Surface Engineering and Applied Electrochemistry. 2017;53(4):322-326
pages 322-326 views

Study of the kinetics of space charge formation in colloidal magnetic nanoparticles in liquid dielectrics

Erin K.V.

Abstract

The relaxation time of a near-electrode space charge in magnetic colloids based on dielectric liquids is experimentally established via electrooptical methods as being in the range of 0.05–0.3 s depending on the conductivity of the sample. The results agree with the data of the electrosurface effect in magnetic colloids.

Surface Engineering and Applied Electrochemistry. 2017;53(4):327-332
pages 327-332 views

Process of mass transfer of amorphous alloys under low-voltage electric spark treatment

Kuznetsov I.S., Kolomeichenko A.V., Pavlov V.Z.

Abstract

Theoretical and experimental studies revealing the physical essence of electric spark deposition (ESD) are presented. The mathematical model is developed for mass transfer during low-voltage ESD of the electrode material, which makes it possible to calculate the mass of material being transferred from the anode to the cathode and control this parameter by changing the initial voltage, the capacitance of the capacitor unit, and the amplitude and vibration frequency of electrode. The mathematical model is confirmed by an experimental study of erosion traces left by electrodes made of amorphous alloys based on cobalt (84KKhSR) and iron (2NSR). The regression exponential dependences of the mass of the material deposited on the cathode on the initial voltage are plotted. The discrepancy between the calculated and experimental values of the mass of material deposited on the cathode does not exceed 5%.

Surface Engineering and Applied Electrochemistry. 2017;53(4):333-338
pages 333-338 views

Further evidence of phase formation through a liquid state stage in electrodeposited metals: Part 3

Girin O.B.

Abstract

Results of structural studies of metals electrodeposited exposed to an external force directed perpendicular or at an angle to the crystallization front have been described. It has been found that there is an increase in the dislocation density in metals electrodeposited exposed to a minor external force directed perpendicular to the crystallization front. It has been revealed that the surface layers of electrodeposited metals undergo plastic deformation caused by solid particles that move under the action of a minor external force directed at an angle to the crystallization front. It has been found that the solid particles leave imprints representing the particle shape and morphology at sites of separation from the surface of the metal electrodeposits formed exposed to a minor external force directed at an angle to the crystallization front. The existence of phase formation through a liquid state stage in electrodeposited metals has been proven.

Surface Engineering and Applied Electrochemistry. 2017;53(4):339-344
pages 339-344 views

On nonlinear deformation correction to oscillations frequencies of a strongly charged drop in an electrostatic suspension

Grigor’ev A.I., Petrushov N.A., Shiryaeva S.O.

Abstract

In fourth-order nonlinear asymptotic calculations for eccentricity (which measures the stationary deformation of a charged drop in an external electrostatic field) and first-order calculations for the dimensionless amplitude of its oscillations, the frequency of a strongly charged drop in a weaker external uniform electrostatic field is calculated. The deformation corrections to the frequency related to the change in the equilibrium shape of a drop in comparison with its spherical shape are found. As the surface area of a drop in an external field increases, the oscillation frequency of the drop decreases and the deformation correction has one sign (negative). When the drop charge tends to critical (to the limit, om the sense of stability with respect to the superposition of its own and induced charges), the value of the correction is comparable to the frequency in order of magnitude.

Surface Engineering and Applied Electrochemistry. 2017;53(4):345-351
pages 345-351 views

Synthesis of effective electrocatalyst for water splitting application from simple Cu-Ni bath

Elias L., Banjan R.U., Hegde A.C.

Abstract

Electrocatalytically active Cu-Ni alloy coatings have been developed from a simple electrolyte having only Cu+2 and Ni+2 ions, without the use of any additive. Electrocatalytic character of the coatings was tested for their hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in 1.0 M KOH medium, alongside with their corrosion behaviours. Cyclic voltammetry and chronopotentio-metry study revealed that the deposition current density has a prominent role on the alkaline water splitting behaviour of the coatings, depending on their phase structure, composition and surface morphology. It was found that the c.d. has an inverse dependence on HER and OER. The Cu-Ni alloy coatings developed, respectively at 3.0 and 4.0 A dm–2, were found to be the best coatings for HER and OER, depending on the surface morphology. The electrocatalytic activity of Cu-Ni alloy coating for HER, deposited at 3.0 A dm–2 (optimal), was further improved through electrochemical dissolution of the as-deposited coating. The increase in the electrocatalytic activity for HER has been attributed to the enhancement in the exposed surface area of Ni active sites due to the leaching of Cu from the alloy matrices, evidenced by the energy-dispersive X-ray spectroscopy and scanning electron microscopy. The dependencies of HER and OER on to the surface of Cu-Ni alloy coatings were analysed in terms of deposition c.d. of the coatings, and the results are discussed.

Surface Engineering and Applied Electrochemistry. 2017;53(4):352-359
pages 352-359 views

Intercalation behavior of salicylic acid into calcined Cu-Al-layered double hydroxides for a controlled release formulation

Haraketi M., Hosni K., Srasra E.

Abstract

Owing to their layered structure and memory effect property, layered double hydroxides (LDHs), also called anionic clays, have received considerable attention in recent years. We have studied the effect of the operating conditions on the formation of the Cu-Al-CO3 by co-precipitation and a series of Cu-Al-LDHs has been synthesized by this method. The Cu/Al molar ratio varied between 0.5 and 3 and the pH between 6 and 12. The effect of the aging time on the cristallinity of the Cu-Al-CO3 hydrotalcite was also investigated. By the reconstruction method, the calcined Cu-LDHs were tested for their ability to intercalate salicylic acid into the interlayer space. Powder X-ray diffractogrammes show that the basal spacing of the Cu-Al-LDHs bearing salicylate as the intergallery anion expanded from 7.52 Å in the precursors to 15.7 Å, these values suggesting the organic molecules form bilayers in the interlayer space. The Fourier transform infrared study further confirmed intercalation of salicylate into the interlayers of the LDHs. The thermal stability of the intercalated salicylic acid is significantly enhanced compared with the pure form before intercalation. Using the X-ray diffraction results combined with a molecular simulation model, a possible representation of the salicylate anion positioning between the lamellar layers has been proposed. The in vitro release rate was remarkably lower than that from the corresponding physical mixture at pH 7.5. The kinetic analysis shows the importance of the diffusion through the control of the drug release rate. The obtained results demonstrate show that hydrotalcites may be used to prepare modified release formulations.

Surface Engineering and Applied Electrochemistry. 2017;53(4):360-370
pages 360-370 views

Optimization of mechanical and tribological properties of anodized 5754 aluminium alloy

Bargui M., Elleuch K., Wery M., Ayedi H.F.

Abstract

This paper deals with the optimization of the micro-hardness and the tribological properties of the anodized Al 5754 aluminium alloy. A sulphuric anodizing process was considered. Three anodizing bath parameters, namely: the bath temperature, the current density, and the sulphuric acid concentration, were varied using Doehlert experimental design. The selected responses were: the micro-hardness, the wear rate and the growth rate of the anodic oxide layer. The variance analysis was used to check the adequacy of response models. Additional tests were performed to validate the obtained model. In order to maximize the growth rate and the micro-hardness of the anodic oxide layer and to minimize the wear rate at the same time, a multi-criteria optimization using the desirability function was performed. The main finding of this study indicated that under optimal anodizing conditions (T = 11.1°C, J = 2.1 A/dm2, Csul = 198 g/L), the estimated values responses were 0.64 μm/min, 442 HV, and 4.8% for the growth rate, micro-hardness and wear rate, respectively. The best friction behavior and the lowest wear rate of the optimum anodic layer could be correlated with the surface morphology of the anodic oxide layer revealed by the scanning electron microscopy and optical observations during friction and scratch tests.

Surface Engineering and Applied Electrochemistry. 2017;53(4):371-382
pages 371-382 views

On the mechanism of electric discharge enhancement of processes for purifying plant fibers from noncellulose substances: Part 2. chemical and electrophysical influence of electric discharge on an aqueous medium—experimental investigations

Malyushevskii P.P., Malyushevskaya A.P., Yushchishina A.N.

Abstract

The article deals with analysis of a working environment (water) during electric discharge action. The formation of insoluble and dissolved substances (metal oxides, hydrated forms of metal oxides, and nitrogen compounds) is studied. It is established that after electric discharge treatment, a considerable amount of different chemical compounds originates in the initial aqueous solution. Those compounds can influence the water–solvent structure during hydration. It is shown that there are discharge water treatment regimes that result in a significant change in the water structure and physicochemical properties over a relatively long period (up to 7 min), after which of water recovers its original properties. During this time, the water exhibits increased activity: the intensity of water absorption by capillary structures of both mineral and organic origin increases, as well as the swelling ability of linen fiber structures.

Surface Engineering and Applied Electrochemistry. 2017;53(4):383-393
pages 383-393 views

Comparative effectiveness of infrared heat sources for mounting and dismounting electronic modules

Lanin V.L., Lappo A.I.

Abstract

efficiency of short- and medium-wave infrared (IR) heat sources used to mount and dismount electronic modules is assessed. The analysis of the models of thermal fields shows that for KGM 30/300 halogen IR lamps, the heating nonuniformity for a printed circuit board is 45–55°С, and for the casings of electronic components, the temperature varies from 90 to 100°С. For an Elstein SHTS/4 ceramic IR heater, the heating nonuniformity for a printed circuit board is 8–13°С, the temperature of SMD component casings differs from temperature of the the printed circuit board: in BGA by 28–32°С, in QFP by 24–26°С, and in SMD by 5–20°С. The application of medium-wave ceramic infrared sources makes it possible to attain a higher heating uniformity in the working area and ensure an optimal temperature profile when mounting and dismounting surface-mounted electronic components.

Surface Engineering and Applied Electrochemistry. 2017;53(4):394-399
pages 394-399 views

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