Reaction Pathways of Nanocomposite Synthesized in-situ from Mechanical Activated Al–C–TiO2 Powder Mixture

Abstract

In-situ Al matrix composite was synthesized from Al–TiO₂–C powder mixtures using mechanical alloying and heat treatment, subsequently. The effect of ball milling on reaction processes of the resulting nanocomposite was investigated. The evaluation of powder mixture without mechanical activation showed that at 900°C aluminum reduced TiO₂, forming Al₃Ti and Al₂O₃. After 20 h mechanical activation of powder mixture, Al₃Ti and Al₂O₃ were fabricated. After that, by increasing milling time up to 30 h, no new phases formed. The DTA analysis of 30 h milled powder indicated two peaks after aluminum melting at 730 and 900°C. The XRD results confirmed that at 730°C, molten Al reacted with TiO₂ and C, forming Al₃Ti, Al₂O₃ and Al₄C₃. After that, at 900°C, Al₃Ti reacted with Al₄C₃, causing TiC formation. This results proposed that the TiC formation is associated by a series of reactions between intermediate products, Al₃Ti and Al₄C₃ and the resultant nanocomposite was successfully synthesized after 30 h milling and heated by DTA analysis up to 1200°C.