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Vol 48, No 4 (2019)

Mechanics of Machines

Formulation and Solution of the Problem of the Positions of a Mechanism with a Parallel–Series Structure Used in Surgery as an Alternative to the DA VINCI Robot

Veliev E.I., Ganiev R.F., Glazunov V.A., Filippov G.S., Terekhova A.N.

Abstract

This article provides analysis of a robot-assisted system, an alternative to the da Vinci system. The diagram of the developed mechanism with a parallel–series structure is provided. The problem of the positions has been solved.

Journal of Machinery Manufacture and Reliability. 2019;48(4):283-291
pages 283-291 views

Structural and Kinematic Analysis of a Mechanism for Internal Surfaces Processing

Paramonov M.E., Fomin A.S.

Abstract

This paper presents structural and kinematic analysis, as well as the development of a three-dimensional parametric model of the mechanism for internal surfaces processing. The motion of the end-effector in the mechanism is restricted by two general imposed constraints. The mechanism makes it possible to vary the trajectory of the end-effector by changing the length of the fixed link. This mechanism, alongside with the processing of internal surfaces, is also worthwhile to use in devices for stirring various mixtures, laser cutting, and for the reproduction of spatial curves.

Journal of Machinery Manufacture and Reliability. 2019;48(4):292-298
pages 292-298 views

Static and Dynamic Properties of Branched Self-Similar Structures: The Trichotomous Lattice

Banakh L.Y.

Abstract

The static and dynamic properties of self-similar branched structures (lattices) in which each subsequent cell replicates the structure of the previous one on some scale are investigated. The trichotomous lattices in which each element in each subsequent line divides into three self-similar ones are analyzed. The analytical conditions of static and dynamic self-similarity are found. The conditions of the same static deformation of each element are obtained. It is proved that the lattice is a band-pass filter, and its pass band depends on the similarity factor. It is shown that in the lattice there are multiple natural frequencies equal to the partial frequency of the generating element.

Journal of Machinery Manufacture and Reliability. 2019;48(4):299-305
pages 299-305 views

The Influence of High-Power Microwave Signal Transmission on the Thermoelastic Condition of a Waveguide

Kudryavtsev I.V., Minakov A.V., Mityaev A.E.

Abstract

The interdisciplinary problem on the influence of power loss of microwave signals transmitted by waveguides on their thermoelastic condition is considered. The estimation of the temperature field is carried out based on the developed mathematical model with the differential equation of the thermal balance of the waveguide, which takes into account the different conditions of its operation and which is solved using the finite difference method using the program developed.

Journal of Machinery Manufacture and Reliability. 2019;48(4):306-313
pages 306-313 views

Influence of a Thin Liquid Layer on the Impact of a Jet upon a Wall

Guseva T.S.

Abstract

The numerical results of studying the impact of an axisymmetric liquid jet upon a flat rigid wall covered by a layer of similar liquid are presented. Primary attention is paid to the effect the layer thickness on the wall has on loading in the range of impact velocities 150–350 m/s. The loading character is studied, and the estimations of wall pressure are obtained in the case of a small layer thickness, which are topical for the applications associated with the droplet and cavitation erosion. It is shown that under the conditions considered the known results of two-dimensional modeling overestimate the maximum of the average pressure on the wall by 1.8 times.

Journal of Machinery Manufacture and Reliability. 2019;48(4):314-319
pages 314-319 views

Reliability, Strength, and Wear Resistance of Machines and Structures

The Effective and True Adhesive Strength of Thin Protective Coatings

Voronin N.A.

Abstract

The applicability of the energy approach to evaluation of the adhesive strength of thin coatings that exfoliate in the course of instrumental indentation is analyzed. The effect of the coating thickness exerted on the value of adhesive strength is theoretically established. Analytical dependences are obtained that make it possible to calculate the contribution of deformation of the elastic substrate to the adhesive strength of the layered system. It is proposed to introduce the concept of the effective value and that of the true value of adhesive strength in order to assess the contribution of the coating thickness to the maintenance of thin coating serviceability.

Journal of Machinery Manufacture and Reliability. 2019;48(4):320-327
pages 320-327 views

Methodological Foundations for Choosing the Materials for Gears according to Wear Resistance Criteria

Polyakov S.A., Kuksenova L.I., Alekseeva M.S.

Abstract

Experimental data and analytical relationships for assessing the wear resistance of gearing materials are considered. The role of hardness and of plasticity reserve in determining the wear resistance level for steel is described. A method for choosing the material and for predicting the toothing resource is proposed taking into account the deformation characteristics in the area of contact interaction.

Journal of Machinery Manufacture and Reliability. 2019;48(4):328-335
pages 328-335 views

A Way to Predict the Residual Lifetime of Induction Traction Electric Motors

Dorokhina E.S., Goldovskaya A.A., Girnik A.S.

Abstract

The way heat processes influence the structural elements of an electric motor is analyzed, and the factors determining the residual lifetime of the traction electric motor are revealed. A procedure for predicting the residual lifetime of induction traction electric motors based on the information on their heat state is presented.

Journal of Machinery Manufacture and Reliability. 2019;48(4):336-339
pages 336-339 views

A Way to Increase Stability of Mechanical Properties for Rings Made of Titanium Alloy VT6 of Rocket and Gas-Turbine Engines by Forming a Globular Microstructure

Alimov A.I., Evsyukov S.A., Sukhorukov R.Y.

Abstract

Abstract—The behavior of the titanium alloy VT6 during hot forging conditions is investigated. Constitutive equations, friction conditions, and the model of microstructure evolution are found. Phase transformations are described by the Johnson–Mehl–Avrami–Kolmogorov (JMAK) model. The work focused on providing the stability of mechanical properties of rings made of the titanium alloy VT6 by obtaining a globular structure by choosing the proper modes of forming the technological process.

Journal of Machinery Manufacture and Reliability. 2019;48(4):340-347
pages 340-347 views

New Technologies in Mechanical Engineering

The Loading Pattern of a Transport-Loading Facility of a Flexible Manufacturing System

Albagachiev A.Y., Krasko A.S.

Abstract

The loading pattern of a transport-loading facility of a flexible manufacturing system for the treatment of base members was proposed in this article. The dependences allowing determination of the loading coefficient of the transport-loading facility for different types of work were found. Methods for loading reduction of the transport system and optimization of its operation were proposed.

Journal of Machinery Manufacture and Reliability. 2019;48(4):348-352
pages 348-352 views

Improvement of the Fatigue Life of Stainless Steel Specimens by Laser Shock Processing

Sakhvadze G.Z., Kavtaradze R.Z., Nikabadze M.U., Kikvidze O.G.

Abstract

An investigation concerning the influence of laser shock processing (LSP) of stainless steel specimens made of 03Kh22N6M2 steel for the fatigue life by finite element modeling was performed. The known experimental fatigue life parameters were compared with the data taken from the finite element modeling. A conforming comparison is observed between the numerical and experimental data. It was shown that the thickness of the specimen is an important parameter during application of the LSP technology. It was found that with the decrease in the specimen thickness the fatigue life, conditioned by the LSP application, improves significantly. It was shown that for thin specimens (about 2 mm) the application of the LSP technology improves the fatigue life to 300%.

Journal of Machinery Manufacture and Reliability. 2019;48(4):353-360
pages 353-360 views

Numerical Analysis of Heat Flows in the Process of Laser Melting of Coatings

Alisin V.V., Roshchin M.N.

Abstract

In this paper, the mathematical simulation of laser melting of wear-resistant plasma coatings is considered. The results of numerical study of the influence of the heat flow and thermophysical properties of the materials on the heating and melting processes are presented. Application programs are developed to optimize the process of laser melting of the surface layer for surfacing the wear-resistant coatings and surface melting using the additive laser technology.

Journal of Machinery Manufacture and Reliability. 2019;48(4):361-367
pages 361-367 views

Experimental Mechanics, Diagnostics, and Testing

Ultrasonic Evaluation of the Thermomechanical Characteristics of TiNi Blanks

Khasyanov U., Ugurchiev U.

Abstract

In this work, features of the characteristics of alloys with the shape memory effect and hyperelasticity are considered. The principles of evaluation of the thermomechanical characteristics of the blank material before its immediate application are presented. In this work, the ultrasonic method for evaluation of the phase transformations in blanks of thermomechanical joint sockets is discussed.

Journal of Machinery Manufacture and Reliability. 2019;48(4):368-371
pages 368-371 views

Assurance of Reliability in Making Decisions on the Assembly Quality of Machine-Building Products

Osipov K.N., Golikova V.V.

Abstract

It is shown that assurance of reliability of the results of the automated design acceptance test of machine-building products under mass and serial production containing threaded connections can be achieved by improving the processing technique of measuring information using stochastic models describing the statistical nonstationary dependences between diagnostic parameters in the form of linear combinations.

Journal of Machinery Manufacture and Reliability. 2019;48(4):372-377
pages 372-377 views

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