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Vol 45, No 6 (2016)

Mechanics of Machines

Spatial vibrations of a pipeline in a continuous medium under the action of variable internal pressure

Ganiev R.F., Il’gamov M.A., Khakimov A.G., Shakir’yanov M.M.

Abstract

The spatial vibrations of a pipeline relative to the horizontal axis passing through the supports have been considered. The pipe contains transportable fluid and is surrounded by a viscous continuous medium. The Coriolis inertial forces, the Archimedes buoyant force, the forces of viscous resistance, and the forces related to the acceleration of the lateral motion of the pipe in the surrounding medium have been taken into account. The vibrations of the pipe occur under the action of variable internal pressure that varies according to the harmonic law. The vibration regimes are analyzed with respect to the particular values of the parameters.

Journal of Machinery Manufacture and Reliability. 2016;45(6):485-494
pages 485-494 views

Excitation of waves by a load moving along a damaged one-dimensional guide lying on an elastic foundation

Erofeev V.I., Lisenkova E.E.

Abstract

The presence of damage in an elastic guide has been shown to always result in nonzero resistance to the motion of the load.

Journal of Machinery Manufacture and Reliability. 2016;45(6):495-499
pages 495-499 views

Structure and kinematics of a planetary converter of the rotational motion into the reciprocating rotary motion

Smelyagin A.I., Prikhod’ko A.A.

Abstract

The problem of the structural synthesis of a mechanism for converting rotational motion into reciprocating rotary motion has been considered. In accordance with the synthesis conditions and the found solutions, a planetary mechanism with elliptical gears has been proposed and its kinematic analysis has been performed. It has been shown that the rocking angle and the asymmetry factor of the working stroke of the mechanism depend on the selection of the eccentricities of elliptical gears.

Journal of Machinery Manufacture and Reliability. 2016;45(6):500-505
pages 500-505 views

Reliability, Strength, Wear Resistance of Machines and Constructions

Kinetics of edge crack in the field of residual stresses

Chernyatin A.S., Razumovskii I.A., Matvienko Y.G.

Abstract

A methodical approach and program for calculating the kinetics of flat crack extension with an arbitrary front configuration in the spatial elements of constructions have been developed. The technique creates possibilities to estimate cyclical growth and changes in the front configuration at an arbitrary distribution of stresses. The experimentally calculated method of estimating the crack dimensions has been stated. The example of calculating a crack in the pipeline in the presence of residual stresses and taking into account T stresses is presented.

Journal of Machinery Manufacture and Reliability. 2016;45(6):506-514
pages 506-514 views

Study of stress-deformed state of rectangular plates based on nonclassical theory

Firsanov V.V.

Abstract

The construction of a three-dimensional theory of rectangular plates free of the Kirchhoff–Love hypotheses has been considered. The asymptotic integration of differential equations of three-dimensional problem of the elasticity theory has been used to clarify the results of classical theory in narrow boundary zones of the plate. This article has been focused on identifying the stress-deformed state (SDS) of the boundary layer type near rigidly and elastically fixed edges by the plate where the destruction of thin-walled structural elements in machinery, including aviation and space technology, takes place.

Journal of Machinery Manufacture and Reliability. 2016;45(6):515-521
pages 515-521 views

Assessment of critical level of shear stresses in tribocouples of Аl2O3 and metal details of ITER blanket modules

Zaitsev A.N., Strebkov Y.S., Leshukov A.Y., Ivanov V.M., Kuksenova L.I., Sachek B.Y., Mezrin A.M., Aleksandrova Y.P.

Abstract

The shear strength of plasma-sprayed electroinsulating Аl2O3 coating has been determined for blanket modules of a thermonuclear reactor in a friction couple with 316L(N)-IG steel and BrAZhNMts9-4-4-1 bronze. An analysis of the experimental and calculated data on the influence of shear stresses on the electric insulation of blanket modules has revealed the need to decrease the coefficient of friction to permissible level [f] = 0.28 in the range of contact pressures Р = 3–500 MPa.

Journal of Machinery Manufacture and Reliability. 2016;45(6):522-530
pages 522-530 views

Interval estimation of the availability factor of the bucket-wheel excavator based on bootstrap modeling

Papich L., Gadolina I.V., Zainetdinov R.I.

Abstract

The availability factor is an important complex index of reliability of the restorable systems used in the problems of quality management and risk analysis. The method of estimating the variability of the availability factor has been developed based on the statistical methods with the generation of the repeated samples (resampling). The subsystems of the bucket-wheel excavator using the statistical data on the failures collected in Serbia have been used as the object of applying the method.

Journal of Machinery Manufacture and Reliability. 2016;45(6):531-537
pages 531-537 views

New Technologies in Mechanical Engineering

Physical and numerical modeling of the process of rolling off of a tapered shaft of aviation purpose

Sukhorukov R.Y., Sidorov A.A., Alimov A.I., Nagimov M.I., Mukhtarov S.K., Utyashev F.Z.

Abstract

One of the most promising methods of manufacturing axisymmetric parts of gas turbine engines is local deformation on specialized rolling mills. To design this class of manufacturing operations and equipment, it is effective to use physical and numerical modeling. The article has provided the method and results of physical and numerical finite-element modeling of local deformation process of a detail of a cone-with-cylinder type made of EI962–Sh chromium steel. Analyses of the energy-power parameters of the technical process and the possibility of the destruction of a part during the deformation process have been carried out.

Journal of Machinery Manufacture and Reliability. 2016;45(6):538-545
pages 538-545 views

Increase in the efficiency of ultrasonic processing of components made of brittle materials

Brzhozovskii B.M., Bekrenev N.V., Zinina E.P., Martynov V.V.

Abstract

A study of the ultrasonic dimensional processing of KU-1-grade quartz glass, SO-115-grade glass ceramics, tungsten carbide, and KP-1-grade alumina ceramics at different amplitudes and frequencies of the ultrasound effect has been carried out. The dependence of the value of defects (cleavages) on the amplitude-frequency characteristics of the ultrasound and the structural features of the material being processed has been determined. It has been determined that, by applying certain oscillation frequencies of the tool during processing at lower amplitudes, one can reduce the sizes of cracks (cleavages) and the magnitude of roughness while preserving the process performance. It has been shown that the hardening of working surface of the tool based on the exposure of low-temperature plasma of combined discharge makes it possible to increase its age resistance by up to three times.

Journal of Machinery Manufacture and Reliability. 2016;45(6):546-552
pages 546-552 views

Experimental Mechanics, Diagnostics, and Testing

Experimental analysis of the operability of a system to control the oscillations of a mechanical system with self-synchronizing vibration exciters

Eremeikin S.A., Krestnikovskii K.V., Panovko G.Y., Shokhin A.E.

Abstract

The article presents the results of an experimental test of the automatic system to control the adjustment and maintenance of resonance oscillations of a mechanical system. The oscillations of the mechanical system are excited under rotation of unbalanced rotors of two AC induction motors. The operation of the control system is based on the measurement of the phase shift between the oscillations of the mechanical system and the exciting force.

Journal of Machinery Manufacture and Reliability. 2016;45(6):553-558
pages 553-558 views

Method of estimating elastic properties of topocomposite based on the results of instrumental indentation

Voronin N.A.

Abstract

A new experimentally calculated method of determining the elastic modulus of the material of a thin coating by the loading curve of the penetration diagram of pyramidal die at the instrumental indentation into the topocomposite surface. The theoretical dependence of the change in the effective elastic characteristic of the topocomposite surface on the coating thickness was confirmed.

Journal of Machinery Manufacture and Reliability. 2016;45(6):559-564
pages 559-564 views