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Vol 74, No 7-8 (2017)

Science for Glass Production

Local Formation of Birefringent Structures in Alkali-Silicate Glass by Femtosecond Laser Beam

Fedotov S.S., Lipat’ev A.S., Lotarev S.V., Sigaev V.N.

Abstract

It is demonstrated that a femtosecond laser beam forms in alkali-silicon glass with different Na2O concentration microregions that possess birefringence associated with the formation of nanolattices. The phase shift of such regions is determined as a function of the number and energy of the laser pulses. The minimum number of pulses required for birefringence to appear increases with increasing Na2O concentration. At 107 pulses the phase shift reaches approximately the same maximum value for all glass compositions, which indicates that the diffusion of alkali ions in the process of formation of nanolattices plays a leading role in such glasses.

Glass and Ceramics. 2017;74(7-8):227-229
pages 227-229 views

Science for Ceramic Production

Nanostructured Porous Aluminum Oxide: Production, Properties

Kozyrev E.N., Filonenko V.I., Belyaeva T.N., Askerov R.O., Manukyants A.R., Korotkov P.K.

Abstract

The results of an investigation into the production of porous aluminum oxide, which is a typical self-organized material, by anodic oxidation of aluminum in acid solutions are presented. The functional dependences of the impact of the formation conditions on the structural parameters of porous anodic aluminum oxide, including pore diameter and oxide-cell size, are studied.

Glass and Ceramics. 2017;74(7-8):230-232
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Article

Sintered Ceramic Materials Based on Zeolite Raw Material from the Amur Region

Demchuk V.A., Kalinichenko B.B., Sokolova S.M.

Abstract

The results of investigations on the development of a porous zeolite ceramic based on native raw material from the Amur region for filters and catalyst carriers are presented. The structural and mechanical properties of the obtained material were studied. It is shown that kaolin as a sintering additive in firing strengthens the blanks.

Glass and Ceramics. 2017;74(7-8):233-235
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Ceramic Black Pigments Based on Chromium-Nickel Spinel NiCr2O4

Vasil’kov O.O., Barinova O.P., Kirsanova S.V., Marnautov N.A., Elfimov A.B.

Abstract

The possibility of obtaining black pigment based on nickel chromite (NiCr2O4) is examined. The morphological, granulometric, x-ray structural, and optical characteristics of synthesized crystalline powders of chromium nickel spinel are investigated. Upon spontaneous crystallization at temperature 950°C nickel chromite crystallizes in the spinel structure Fd3m with crystals ranging in size from 1.29 to 84 μm (predominantly in the form of an octahedron). The diffuse reflection spectra showed high emissivity of NiCr2O4: the diffuse reflection coefficient ranges from 2.65 to 4.81% in the range 320 – 1080 nm. Black glazes based on nickel chromite were obtained; the optimal weight content of the pigment is 6 – 8%.

Glass and Ceramics. 2017;74(7-8):236-239
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Effect of Pigments on the Properties of Colored Slips for Porcelain Production

Neklyudova T.L., Kryuchkov Y.N.

Abstract

The effect of introducing into slip ceramic pigments of different types on the change in the properties of the slip is studied. The pigments have a thinning effect on the slip and increase the build-up rate of the intermediate-product wall.Water suspensions of ceramic pigments can be neutral, weakly acidic or weakly alkaline and change the rheological properties of the slips which they color: red and light-blue pigments decrease while brown and rose pigments increase the thickening factor and viscosity.

Glass and Ceramics. 2017;74(7-8):240-242
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Analysis of Variants of Pulsed Laser Punching of Through Holes in Glassy and Ceramic Plates

Kovalenko A.F.

Abstract

Analytical relations for calculating the energy density required to punch through holes in nonmetallic plates are obtained in a one-dimensional formulation of the problem of evaporation of an absorbing layer of matter accompanying instantaneous energy deposition by a laser pulse for three variants of laser action as well as for calculating the mass of matter evaporated per unit energy deposited. A comparative analysis is made of the variants of the laser action on a plate, showing that the energy expended in punching through holes in glassy and ceramic plates can be reduced.

Glass and Ceramics. 2017;74(7-8):250-252
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Chemical Stability of Materials Based on Fused Mineral Raw Material in Uzbekistan

Rumi M.K., Nurmatov S.R., Mansurova É.P., Zufarov M.A., Faiziev S.A.

Abstract

The chemical stability and change in composition and structure of materials based on fused minerals and sodium liquid glass in the presence of interaction with corrosive liquids were studied. IR spectroscopy and chemical analysis showed that under the action of acids the degree of polymerization of silicate compositions increases as the decrease of the modifier cation content. The action of an alkaline solution is to shift the stretching vibrational bands of the Si–O–Si bonds into the low-frequency region as a result of a reduction of the SiO2 content. All studied materials are stable in water and 3% CH3COOH. The materials showing the highest stability in 20% H2SO4and 35% NaOH solutions are pyroxene-based.

Glass and Ceramics. 2017;74(7-8):253-256
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Influence of Granulometric Composition of Batch on Technological and Physical-Chemical Properties of Granular Porous Silicate Aggregate

Smolii V.A., Yatsenko E.A., Gol’tsman B.M., Kosarev A.S.

Abstract

It was shown that ash-slag wastes from TPP can be used in the production of heat-insulating glass materials. Compositions with different granulometric composition of batch were developed and underwent heat-treatment. The primary properties of the synthesized samples were determined. The effect of the particle size on the foaming-up of granules was determined and the optimal dispersity of the batch found.

Glass and Ceramics. 2017;74(7-8):270-272
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Radio-Transparent Materials Based on Titanium Silicate Glass

Dyadenko M.V., Gelai A.I.

Abstract

Low-crystallizability glass with dielectric loss angle tangent 0.0035, density 3388 kg/m3, CLTE = 84.5 × 10 – 7 K– 1, and minimum absorption in the ranges 8 – 11.3 and 26 – 35 GHz was developed in the system R2O–BaO–TiO2–SiO2, where R2O = Li2O, K2O, and Na2O.

Glass and Ceramics. 2017;74(7-8):273-277
pages 273-277 views

Effect of a Mixture of Different Types of Deflocculants on the Structure and Properties of Cement Rock and Castable Refractories

Pundiene I., Pranckeviciene J., Kligys M.

Abstract

The effect of two deflocculants — sodium tripolyphosphate (PP) and Castament FS 20 (C1) based on polycarboxylate ester—effectively lowering the viscosity of cement paste and their mixtures on the structure of cement rock with microsilica after soaking at 65°C, drying, and firing was investigated. The mineral stratlingite forms additionally in the samples with C1 during soaking. It was found that C1 promotes active formation of the mineral anorthite and PP promotes crystallization of gehlenite during firing. In using a mixture of PP and C1 crystallization of anorthite predominates in the sample. The resulting density and strength of the samples of concrete with PP are higher than in samples with C1, but shrinkage phenomena are highest in

them. Adifferent ratio of PP and C1 in the mixture decreases shrinkage, making it possible to obtain the highest

strength and density of concrete after firing at temperature 1200°C.

Glass and Ceramics. 2017;74(7-8):295-301
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At Enterprises and Institutes

Macrostructural Particulars of Mullite-Corundum Heat-Insulating Materials

Babashov V.G., Basargin O.V., Lugovoi A.A., Butakov V.V.

Abstract

The particulars of the macrostructure of rigid heat-insulating materials based on fibers with a mullite-corundum composition are examined. It is shown that the physical and mechanical properties of the materials vary over the volume of a sample. The reasons for defects are analyzed and ways to increase the isotropy of the properties of fibrous materials are indicated.

Glass and Ceramics. 2017;74(7-8):243-249
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Zirconium Oxide Fibers for Cell Separators of Alkaline Storage Batteries

Maksimov V.G., Varrik N.M.

Abstract

A porous composite material based on zirconium oxide fiber that possesses satisfactory mechanical strength and high resistance to attack by concentrated alkali solutions and was obtained. Samples with distinctive pore sizes in layers performing different functions were fabricated. An investigation of the obtained samples showed that zirconium oxide fibers with high temperature tolerance and chemical resistance, especially with respect to attack by alkali, show good promise for fabricating the cell separators of alkaline storage batteries, especially in cases where high energy characteristics must be combined with high reliability and long life.

Glass and Ceramics. 2017;74(7-8):288-294
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Raw Materials

Rheological Characteristics of Slips in Making Heat-Resistant Lithium-Aluminum-Silicate Ceramic

Kichkailo O.V., Levitskii I.A.

Abstract

The effect of different electrolytes (soda ash, liquid glass, sodium tripolyphosphate), individually and in different combinations, as well as thinning additives (Terrablend, Complex M, Fluimis FL70, Fluicer PD96/F, and Hydrocer LC) on the rheological properties and stability of ceramic slip used in making heat-resistant lithium-aluminum-silicate ceramic was studied. It was found that the introduction of the electrolyte Complex M gives the greatest thinning of a ceramic suspension because two stability factors are arise simultaneously — electrokinematic and adsorption-solvation.

Glass and Ceramics. 2017;74(7-8):257-263
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Science for Glass and Ceramic Production

Application of Computer Technologies for Modeling the Process of Formation of the Porous Structure of Foamed Glass

Yatsenko E.A., Gol’tsman B.M., Yatsenko L.A., Karandashova N.S., Smolii V.A.

Abstract

Optimal compositions for the synthesis of foamed glass using slag wastes from thermal power plants TPP — foamed slag glass — were developed. Software for modeling the foaming process was developed on the basis of experimental data; this software makes it possible to determine the structure of the foamed slag glass without performing additional experimental studies.

Glass and Ceramics. 2017;74(7-8):267-269
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Resource Conservation

Use of the Heat of Molten Glass Aided by Circulating Furnace Gases

Sokolov B.A., Abakin D.A.

Abstract

The use of the heat of cooling of molten glass in the through channels of a furnace in the production of container glass was examined. The use of an intermediate heat carrier — circulating furnace gases — makes it possible to reach high thermal uniformity, good regulation of the temperature of the molten glass, high rate of heat exchange, and flexibility in constructing thermal schemes. The use of the heat of the molten glass for steam conversion of the natural gas, which serves for heating the melting part of the furnace, makes it possible to reduce the overall fuel consumption by 5%. In obtaining steam via the heat of the melt in the through channel it is possible to generate about 16 kWh of electricity per ton of molten glass.

Glass and Ceramics. 2017;74(7-8):278-281
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Coatings

Glass-Enamel Corrosion-Resistant Coatings for Steel Pipelines

Ryabova A.V., Yatsenko E.A., Khoroshavina V.V., Klimova L.V.

Abstract

The problem of obtaining defect-free, corrosion-resistant, glass-enamel coatings for steel pipelines is now high-priority. The composition of a corrosion-resistant coating for steel pipes has been developed and the technical and operational properties of the synthesized glass-enamel coatings investigated. The compositions developed for enamel coatings exhibit high adhesion and chemical resistance to corrosive media and can be recommended for use in the production of enameled pipes.

Glass and Ceramics. 2017;74(7-8):282-287
pages 282-287 views