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Vol 50, No 4 (2016)

Article

Biofuels as a promising source of hydrogen for fuel cell power plants

Kirillov V.A., Shigarov A.B.

Abstract

The state of the art in biomass conversion into liquid hydrocarbon biofuels aimed at obtaining synthesis gas and hydrogen for duel elements is analyzed. The most promising liquid hydrocarbon and oxygencontaining fuels for synthesis gas production are vegetable oils, diesel fuel, and biodiesel. Mathematical models are developed for the autothermal reforming, steam reforming and pre-reforming of biodiesel into synthesis gas and for the steam reforming of pre-reforming products integrated with the membrane separation of hydrogen. The results of calculations are verified against experimental data. The solution suggested here ensures 93.5% efficiency of the membrane separation of hydrogen from the reaction mixture and a theoretical hydrogen yield of 128 mol per kilogram of biodiesel.

Theoretical Foundations of Chemical Engineering. 2016;50(4):351-365
pages 351-365 views

Removal of heavy metal ions from water by an combined sorption–crystallization process using activated clays

Myasnikov S.K., Tikhonov A.Y., Chipryakova A.P., Kulov N.N.

Abstract

The degree of comminution of materials in an ultrasonic field has been theoretically estimated by calculating the maximum and minimum energy inputs necessary for this process (upper and lower estimates have been obtained). The degree of comminution of kaolin in an ultrasonic bath determined by light and electron microscopy is in satisfactory agreement with the theoretical estimates. The efficiencies of heavy metal ion (Cu2+, Ni2+) removal from aqueous solutions in the following processes have been compared: adsorption on natural materials (kaolin and bentonite), chemical precipitation in homogeneous crystallization, and integrated sorption–crystallization process using activated clays. The highest purification efficiency has been attained in the integrated process preceded by ultrasonication of the clay slurry and alkaline reagent. Use of these sonochemically activated additives has shortened the duration of the integrated process and has increased the degree of removal of toxic metals to 102–103. Clays have been demonstrated to act as a sorbent, a heterogeneous crystallization stimulator, and a coagulant accelerating the sedimentation of the solid phase.

Theoretical Foundations of Chemical Engineering. 2016;50(4):366-382
pages 366-382 views

Electroflotation extraction of low-soluble copper compounds from PCB production flushing water

Kolesnikov V.A., Gubin A.F., Kolesnikova O.Y., Kondrat’eva E.S.

Abstract

The influence of the internal phase nature and electrolyte solution on the electroflotation extraction of the low-soluble copper compounds from the PCB production flushing water of the electronic technology was specified. Electroflotation activity decreases in the series Cu(OH)2, CuCO3, Cu3PO4, CuS. The influence of the surfactants (SAT) on the kinetics of the electroflotation process, on the particle size of the internal phase and electrokinetic potential has been studied. The change in the ξ-potential (for anion and cation SAT) and particle size (1.5–2 times) was specified for SAT. The electroflotation efficiency of Cu(OH)2, Cu3PO4, and CuS under the optimum conditions is 98.5 and 90%, correspondingly.

Theoretical Foundations of Chemical Engineering. 2016;50(4):383-391
pages 383-391 views

Evaluation of different kinetics for bioethanol production with emphasis to analytical solution of substrate equation

Khalseh R.

Abstract

Fermentation is typically modelled by kinetic equations giving the time evolutions for biomass, substrate, and product concentrations. In the present study, production of bioethanol from glucose, substrate and Saccharomyces cerevisiae (S. cerevisiae) as a biomass was investigated through a batch fermentation process. Time variation of the S. cerevisiae growth, glucose utilization and ethanol productivity was described using different kinetic models and analytically solution. The kinetic constants were determined through the fitting of experimental data with the kinetic model equations. The results demonstrated that the Monod, Logistic, and Luedeking-Piret served as the best describing models for S. cerevisiae growth, glucose, and ethanol concentrations, respectively. Moreover, determination of substrate concentration in according to time via analytical solution of equation was hallmark result of this research.

Theoretical Foundations of Chemical Engineering. 2016;50(4):392-397
pages 392-397 views

Characteristics of the mass transfer of structured rolled ribbon-screw packings in isotope exchange columns during vacuum water distillation

Magomedbekov E.P., Belkin D.Y., Selivanenko I.L., Rastunova I.L.

Abstract

Some results of studying the structured rolled ribbon-screw packing during the separation of hydrogen and oxygen isotopes via water distillation in columns with diameters of 60 and 120 mm and different heights of the packed bed have been presented. The results of studying the effect of process conditions on the ultimate throughput and the height equivalent to a theoretical plate have been considered. The coincidence of the mass-transfer characteristics in the separation of hydrogen and oxygen isotopes via vacuum water distillation has been shown.

Theoretical Foundations of Chemical Engineering. 2016;50(4):398-403
pages 398-403 views

Simulation of continuous packed bed reactive distillation column for the esterification process using activity based kinetic model

Mallaiah M., Venkat Reddy G.

Abstract

A mathematical model for the continuous packed bed reactive distillation process of esterification of acetic acid with methanol is developed. The kinetic rate equation, which plays a major role for the performance of reactive distillation and it is the part of model, is required for the liquid phase reversible esterification reaction. The mineral sulphuric acid is used as the catalyst. The kinetic experiments are carried out under different temperatures in the range of 305.15 to 333.15 K and catalyst concentrations in the range of 0.1267 mole H+/lit to 0.6537 mole H+/lit. From that experimental data the kinetic model is developed and the same is used for the simulation of reactive distillation process. Equilibrium stage model, in which the vapour and the liquid leaving a stage are assumed to be in equilibrium with each other, has been used for the simulation of reactive distillation process by incorporating our kinetic model. Conversion of acetic acid as function of reflux ratio and reboiler ratio has been predicted. The liquid composition and temperature profiles versus stage number have been also predicted. Finally, the optimum operating conditions obtained from the simulation results for high pure methyl acetate by reactive distillation process.

Theoretical Foundations of Chemical Engineering. 2016;50(4):404-413
pages 404-413 views

Experimental investigation on the drying of loosely-packed and heterogeneous municipal solid waste

Nzioka A.M., Kim M.G., Hwang H.U., Yan C.Z., Ved V.E., Meshalkin V.P., Kim Y.J.

Abstract

In this paper, experimental investigation on convective drying of mixed municipal solid wastes was conducted. The aim of this study was to determine the effect of temperature, change in composition and particle size on the overall drying rate coefficient and mass transfer coefficient. Particle size of the samples was determined and mass losses recorded with time when the samples were dried using convective dryer. Mass losses were used to determine moisture content, drying rate coefficient and mass transfer coefficient. Experimental results showing the effect of temperature, changes in the composition of organic waste and particle size were presented.

Theoretical Foundations of Chemical Engineering. 2016;50(4):414-421
pages 414-421 views

Experimental study of mass transfer on structured packings of direct-contact crossflow heat exchangers

Gorodilov A.A., Berengarten M.G., Pushnov A.S.

Abstract

Some experimental results of studying mass transfer during the evaporation of a liquid film from the surface of flat-plate and corrugated perforated packing into an air flow have been presented. An empirical equation for calculating the average coefficient of mass transfer with allowance for the effect produced by temperatures of heat-transfer agents, their physical properties, and flow rates, as well as the geometrical dimensions of a packed bed, on the mass-transfer process has been given.

Theoretical Foundations of Chemical Engineering. 2016;50(4):422-429
pages 422-429 views

Models and calculations of the effectiveness of gas and liquid cooling in foam and film apparatuses

Lapteva E.A., Laptev A.G.

Abstract

An approach to determining the temperature profiles and effectiveness of gas and liquid cooling in the developed turbulent bubbling layer on trays in column apparatuses and film blocks of cooling towers has been considered. The approach is based on models of the flow structure for two-phase media. Diffusion and cell models with bulk heat and mass sources are used. The solutions of the system of equations of these models for various special cases of heat exchange in gas–liquid media on trays and in the packings of cooling towers have been given. The results of calculations and a comparison with experimental data have been demonstrated.

Theoretical Foundations of Chemical Engineering. 2016;50(4):430-438
pages 430-438 views

Concept of building an aggregation kinetic model taking into consideration the dependence between aggregation activity and cluster ages

Brener A.M., Dil’man V.V.

Abstract

A concept and an approach based on this concept for constructing kinetic models of binary aggregation that take into account the impact of the age of clusters of any order on their aggregation activity have been proposed. The classical Smoluchowski and Becker–Döring models have been modified.

Theoretical Foundations of Chemical Engineering. 2016;50(4):439-443
pages 439-443 views

Effect of microgel structure on epoxy polymer curing in the presence of carbon nanotubes

Mikitaev A.K., Kozlov G.V.

Abstract

The catalytic effect of carbon nanotubes on epoxy polymer curing has been studied using the fractal method. The fractal dimension of epoxy microgels has been shown to be reduced by the interaction with the surface of carbon nanotubes. This effect is the only factor that contributes to the acceleration of epoxy crosslinking.

Theoretical Foundations of Chemical Engineering. 2016;50(4):444-448
pages 444-448 views

Theoretical modeling of gas extraction from a partially gas-saturated porous gas-hydrate reservoir with respect to thermal interactions with surrounding rocks

Shagapov V.S., Chiglintseva A.S., Rusinov A.A.

Abstract

A theoretical model has been constructed for the gas-hydrate reservoir that represents a unique natural chemical reactor, and the principal possibility of the full extraction of gas from a hydrate due to the thermal reserves of the reservoirs themselves and the surrounding rocks has been analyzed. The influence exerted on the evolution of a gas hydrate reservoir by the reservoir thicknesses and the parameters that determine its initial state (a temperature, pressure, hydrate saturation) has been studied. It has been established that the shortest time of exploitation required by the reservoirs with a thickness of a few meters for the total hydrate decomposition is recorded in the cyclic regime when gas extraction alternated with the subsequent conservation of the gas hydrate deposit.

Theoretical Foundations of Chemical Engineering. 2016;50(4):449-458
pages 449-458 views

Improving the efficiency of gas hydrate crystallization due to the application of gas separation membranes

Vorotyntsev V.M., Malyshev V.M., Vorotyntsev I.V., Battalov S.V.

Abstract

To improve the efficiency in of the separation and purification of gases by the method of gashydrate crystallization, the possibility of combining it with the membrane method has been studied. A mathematical model has been proposed for the hybrid-membrane gas-hydrate method. The application of membrane methods in gas-hydrate crystallization has been shown to prevent admixtures from concentration in a crystallizer and, thus, to considerably improve the efficiency of the gas separation and purification process. The proposed model of gas separation and purification was used to calculate the ratio of freon-12 purification from nitrogen and oxygen. The application of membrane gas separation with the purpose to prevent an admixture from concentration in a crystallizer was shown to increase the efficiency of freon-12 purification from nitrogen and oxygen via gas-hydrate crystallization by more than an order of magnitude at a high product takeoff (no less than 0.6).

Theoretical Foundations of Chemical Engineering. 2016;50(4):459-468
pages 459-468 views

Calculating the size and operating parameters of a slotted filter

Vinogradov V.V., Samokhvalov N.M.

Abstract

The calculation method that yields rational ratios of the thickness of the filter layer and the rate and time of filtration of a slotted filter that provide the target cleaning efficiency of dusted gases in processes at a constant filtration rate has been proposed. The method is based on the concepts of stationary factor and residence time of dusted gas in the filter layer; it considers the efficiency decrease caused by the secondary dust entrainment. It helps to determine the necessary data for the design of a slotted filter that has any target capacity and cleaning efficiency.

Theoretical Foundations of Chemical Engineering. 2016;50(4):469-475
pages 469-475 views

Evaluating the real conditions that provide multiplicity in processes of microbial synthesis at a given substrate concentration

Gordeeva E.L., Glebov M.B., Borodkin A.G., Gordeeva Y.L.
Theoretical Foundations of Chemical Engineering. 2016;50(4):476-478
pages 476-478 views

Selected Articles from the Journal Khimicheskaya Tekhnologiya

Deicers based on magnesium and calcium nitrates

Danilov V.P., Frolova E.A., Kondakov D.F., Avdyushkina L.I.

Abstract

Based on a study of the phase equilibria in cuts of a Mg(NO3)2–Ca(NO3)2–H2O system at temperatures of 0 to–50°C, new deicers have been developed, including a liquid solution of magnesium and calcium nitrates and a solid composition of dehydrated nitrates. The ice-melting capacity of the agents under equilibrium conditions was determined. It was established that agents made of dehydrated magnesium and calcium nitrates interact with ice via heat release, which accelerates ice melting. The corrosion activity of liquid of a nitrate agent toward metals (in the collaboration with the All-Russian Institute of Aviation Materials) was determined. It was established that it can be significantly decreased at the introduction of a corrosion inhibitor. The possibility of synthesizing agents from natural mineral raw materials (dolomite, magnesite, and calcite) has been considered.

Theoretical Foundations of Chemical Engineering. 2016;50(4):479-482
pages 479-482 views

Application of the extraction-pyrolysis method in formation of bioactive coatings

Medkov M.A., Rudnev V.S., Yarovaya T.P., Steblevskaya N.I., Nedozorov P.M., Belobeletskaya M.V., Grishchenko D.N., Lukiyanchuk I.V.

Abstract

The possibility of applying the extraction-pyrolysis method combined with the plasma electrolytic oxidation method in fabrication of layers with required chemical composition and properties on various materials has been investigated. The coatings have good prospects for improving the corrosion resistance, chemical inertness, and biocompatibility of materials.

Theoretical Foundations of Chemical Engineering. 2016;50(4):483-489
pages 483-489 views

Using extraction and sorption processes to obtain nanosized powders of calcium silicates and functional materials on their basis

Akat’eva L.V., Ivanov V.K., Kozyukhin S.A., Gladun V.D., Baranchikov A.E., Zhilov V.I., Khol’kin A.I.

Abstract

The review presents summary data on extracting agents and the application of sorption processes during the cycle of studies on the joint processing of calcium and silicon-containing raw materials on the production of calcium silicates and composite materials on their basis. It is found that, in processes of the production of synthetic calcium silicates from various types of calcium and silicon-containing raw materials, ionic and nonionic surfactants, including extractants, serve as structuring additives that hinder crystal growth and impede their agglomeration. The sorption properties of amorphous and crystalline nanopowders of calcium silicates and hydrosilicates synthesized from water-soluble materials are studied with respect to cations of base and rare metals. It has been found that the studied samples have high sorption capacity for cations of Eu3+, Pr3+, Tb3+, Er3+ and may be used as the basis for producing functional composite materials. The efficiency of applying the extraction-pyrolytic method has been shown to provide homogeneity and predetermined composition of the desired products, for the production of ceramic pigments and luminescent materials based on calcium silicates.

Theoretical Foundations of Chemical Engineering. 2016;50(4):490-497
pages 490-497 views

Synthesis and study of photocatalytic oxide nanocomposites of titanium(IV) and cobalt(II)

Sedneva T.A., Belikov M.L., Lokshin E.P., Belyaevskii A.T.

Abstract

The phase formation, texture, and photocatalytic activity of synthesized oxide nanocomposites of titanium(IV) and cobalt(II) have been studied in relation to the cobalt content and temperature of heat treatment. The high photocatalytic activity of optimum compositions has been recorded within the spectral range of visible light with λ ≥ 670 nm.

Theoretical Foundations of Chemical Engineering. 2016;50(4):498-507
pages 498-507 views

Production of ultrafine cellulose acetate fibers

Yudanova T.N., Filatov I.Y., Afanasov I.M.

Abstract

The influence of the type of solvent on the formability of acetate fibers by free-surface electrospinning has been studied. Defect-free ultrafine acetate fibers were produced using an acetic acid–formic acid binary solvent and polyethylene oxide added into the spinning solution. It has been established that using a one-layer paper filter with electrospun acetate fibers in a cigarette filter increases the efficiency of the filtration of tars and nicotine by 2.2–2.4 times.

Theoretical Foundations of Chemical Engineering. 2016;50(4):508-512
pages 508-512 views

Dyeing polypropylene fiber with disperse dyes using quaternary ammonium salts

Mikhailovskaya A.P., Serenko M.S.

Abstract

The results of studying the effect of quaternary ammonium salts in colorimetric coloration characteristics and thermodynamic parameters of the process of dyeing polypropylene fiber with disperse dyes are presented.

Theoretical Foundations of Chemical Engineering. 2016;50(4):513-517
pages 513-517 views

Use of solutions of radiation-synthesized telomers of tetrafluoroethylene to modify glass fiber

Kichigina G.A., Kushch P.P., Kiryukhin D.P., Barelko V.V., Dorokhov V.G., Bykov L.A., Kuznetsov M.V.

Abstract

In this work, we have suggested a new approach to fabricating fluorine-containing glass fibers based on the infiltration of glass-fiber filler by radiation-synthesized telomer solutions of tetrafluoroethylene. The radiation-chemical synthesis of tetrafluoroethylene telomers has been carried out in some solvents, their thermal stability has been studied, and the effectiveness of various telomers has been evaluated.

Theoretical Foundations of Chemical Engineering. 2016;50(4):518-524
pages 518-524 views

Patterns of phenol oxidation process with an aqueous solution of hydrogen peroxide

Danov S.M., Orekhov S.V., Fedosov A.E., Fedosova M.E., Shishkin A.I.

Abstract

This paper presents experimental data on the study of catalytic systems based on titanium silicalite (TS-1) for liquid-phase oxidation of phenol. The influence of the main parameters of the process of liquid phase oxidation of phenol with aqueous solution of hydrogen peroxide on the catalyst; the formed titanium silicalite (initial molar ratio of phenol/hydrogen peroxide, temperature) has been studied based on the basic parameters of the process, including the degree of conversion of hydrogen peroxide, the degree of conversion of phenol, the selectivity of the formation of catechol, hydroquinone and 1,4-benzoquinone, and the ratio of products in the reaction mass.

Theoretical Foundations of Chemical Engineering. 2016;50(4):525-529
pages 525-529 views

Catalytic oxidative demercaptanization of fuel oil produced from gas condensate

Gavrilov Y.A., Pletneva I.V., Silkina E.N.

Abstract

The results of studying the nonextractive oxidative demercaptanization of fuel oil derived from gascondensate in the presence of metal complex catalysts are presented in this work. The effect of the ratio of gaseous (air) and liquid (fuel oil) phases, catalyst concentration, time of contact, process temperature, and amount of total mercaptans on the degree of conversion of low molecular weight sulfur admixtures and quality of commercial products was evaluated.

Theoretical Foundations of Chemical Engineering. 2016;50(4):530-535
pages 530-535 views

Producing hydrogen from sodium borohydride using mesh nickel catalyst

Minkina V.G., Kalinin V.I., Shabunya S.I.

Abstract

In this study, nickel catalyst in the form of meshes was used in the stationary hydrogen generator with the circulation circuit of reactor to produce hydrogen from sodium borohydride. Based on the tests carried out, optimum parameters of the working process (working solution composition, temperature, pressure) have been determined on sodium borohydride with a capacity on hydrogen of up to 2 nm3/h.

Theoretical Foundations of Chemical Engineering. 2016;50(4):536-541
pages 536-541 views

Physicochemical, adsorption, and catalytic properties of high-silica zeolites of the MFI type in the conversion of the propane–butane fraction into aromatic hydrocarbons

Bozhenkova G.S., Khomyakov I.S.

Abstract

The complex of physicochemical properties of high-silica zeolites of the MFI-type obtained using organic templates, including hexamethylenediamine, POD-oils, and pentaerythritol, has been investigated. It was shown that zeolites produced using different templates demonstrated different activity and selectivity in the process of converting the propane–butane fraction into aromatic hydrocarbons.

Theoretical Foundations of Chemical Engineering. 2016;50(4):542-546
pages 542-546 views

Tantalite treatment process at the Congo deposit and columbite at the Zashikhinsk deposit

Maiorov V.G., Nikolaev A.I., Kopkov V.K., Elizarova I.R.

Abstract

The conditions of tantalite (Congo deposit) and the decomposition of columbite (Zashikhinsk deposit) using an HF and H2SO4 mixture when heated to 80°C have been found. The extraction of Ta and Nb into solutions achieved levels of more than 99% and ∼94% for tantalite and columbite, accordingly. It has been found that operation with filtrates that were obtained during the decomposition of concentrates and sent for the Ta and Nb extraction was radiation-proof. Schemes for the Ta and Nb separation and cleaning by octanol-1 extraction have been proposed.

Theoretical Foundations of Chemical Engineering. 2016;50(4):547-553
pages 547-553 views

The influence of deviations in process parameters on the purification of uranium from different radionuclides

Melent’ev A.B., Mashkin A.N., German K.E.

Abstract

In the present study, the effect of deviations in the process has been determined during the process of the extraction processing of spent nuclear fuel (SNF) VVER-440 on RT-1 plant on the purification of uranium from 99Tc, 125Sb, 106Ru, 137Cs, 228Th, etc. The uranium decontamination factors during purification from these nuclides for both cycles of the Purex scheme of plant are calculated. It has been shown that, upon deviations in the process (the short-term shutdown of process, fluctuations of hydrodynamic mode, deposition of elements in the extractors, etc.), an increase in the uranium decontamination factors during purification from most unwanted nuclides is observed, except for technetium. However, it has been found that, at an increased inflow of Tc to the second extraction cycle, the purification of the final uranium product from this element may be insufficient.

Theoretical Foundations of Chemical Engineering. 2016;50(4):554-561
pages 554-561 views

Treatment of liquid radioactive waste using microorganisms

Tregubova V.E., Ostalkevich S.S., Safonov A.V., Gorbunova O.A., Ershov B.G.

Abstract

The article deals with the problem of managing liquid nitrate-containing radioactive waste. A fundamentally new method for preliminary treatment that allows one to decrease the volume of these waste based on denitrification or anaerobic nitrate respiration (reducing nitrates to molecular nitrogen) has been developed. Microorganisms isolated from repository radioactive waste that is resistant to high salinity and ionizing radiation were used in the work. Based on laboratory studies on denitrification in model solutions of liquid radioactive waste, a design for a denitrifying reactor was developed and its basic parameters were calculated.

Theoretical Foundations of Chemical Engineering. 2016;50(4):562-567
pages 562-567 views

Hydrochloride extraction processing of zinc clinker

Kopkova E.K., Tyuremnov A.V., Gromov P.B., Neradovskii Y.N., Semushin V.V.

Abstract

Data on the mineral, phase, and elemental compositions of a zinc clinker as zinc production waste have been given and the possibility of hydrometallurgical processing using HCl solutions has been investigated. The kinetics of the clinker interacting with HCl solutions of 50–200 g/L in the temperature range of 50–90°C has been studied. The high efficiency of the muriatic acid for the decomposition of both the magnetic fraction and the general clinker sample with the 95–99% extraction of iron and nonferrous metal in solution and the more than 3.5-fold reduction in the clinker mass have been determined. The possibility of processing the filtrate extraction from the decomposition of the clinker by HCl using 100% tributyl phosphate as an extracting agent while obtaining oxide product containing >97% Fe suitable for producing iron-oxide pigment has been shown.

Theoretical Foundations of Chemical Engineering. 2016;50(4):568-574
pages 568-574 views

Reactive ion exchange processes of nonferrous metal leaching and dispersion material synthesis

Pashkov G.L., Saikova S.V., Panteleeva M.V.

Abstract

Two combining reactive ion exchange processes with the application of cation exchange resins have been considered: the cation resin exchange leaching of metal ions from mineral and technogenic raw materials using cation exchange resin in the form of hydrogen and the anion resin exchange precipitation of metal ions in the insoluble compound form with the application of anion exchange resin in hydroxide and salt forms. The applications of methods are illustrated by examples for selective leaching of metals from its oxides, hydroxides, and silicates, as well as by the synthesis of hydroxides, carbonates, oxalates of nickel, cobalt, and other metals.

Theoretical Foundations of Chemical Engineering. 2016;50(4):575-581
pages 575-581 views

New binary extractants and prospects of their application

Belova V.V., Kostanyan A.E., Zakhodyaeva Y.A., Khol’kin A.I.

Abstract

The distribution of chlorides and nitrates of lanthanides from aqueous solutions has been investigated in the absence of a salting out agent using a new binary extractant, methyl trioctyl ammonium dialkyl phosphinate compared with methyl trioctyl ammonium dialkyl phosphate. Isotherms of the extraction of lanthanides have ben obtained. The extraction stoichiometry of these metals in systems with binary extractants is determined. It has been found that, in the case of the extraction of nitrates of lanthanides by methyl trioctyl ammonium dialkyl phosphate and dialkyl phosphinate, extractable compounds of varying composition are formed. The extraction and separation of lanthanide chlorides by the conventional counter-current scheme and by the scheme based on the technology of free supported liquid membranes (FSLMs) have been experimentally and computationally investigated. It has been found that, when using the FSLM scheme, an increase in the degree of extraction and separation of lanthanides is observed.

Theoretical Foundations of Chemical Engineering. 2016;50(4):582-587
pages 582-587 views

Processing of perovskite concentrate by ammonium hydrodifluoride

Krysenko G.F., Epov D.G., Medkov M.A., Sitnik P.V., Nikolaev A.I.

Abstract

The results of studies of the hydrodifluoride leaching of the perovskite concentrate have been presented. It has been shown that processing the perovskite concentrate using fluoride technology enables one to transform niobium and tantalum into a solution, along with fluoroammonium salts of titanium, iron, and silicon, and to isolate rare-earth elements in the form of complex fluoroammonium salts mixed with CaF2 within a few stages.

Theoretical Foundations of Chemical Engineering. 2016;50(4):588-592
pages 588-592 views

Application of sorption-reagent materials in the technology of liquid radioactive waste treatment

Avramenko V.A., Sergienko V.I., Sokol’nitskaya T.A.

Abstract

Some examples of sorption-reagent materials and variants of their application in the practice of treating liquid radioactive waste have been considered. The data on the strontium sorption on samples of a sorption-reagent material under dynamic conditions at different degrees of dilution and different concentrations of seawater have been presented. These data demonstrate that the most efficient practical applications of sorption-reagent materials consist of decontaminating of seawater concentrates of strontium radionuclides. This task is stated during treatment of liquid radioactive waste (LRW) streams at the Fukushima-1 NPP (Japan), where reverse osmosis concentrates constitute the main problem of localization of the aftermath of the disaster that occurred in 2011.

Theoretical Foundations of Chemical Engineering. 2016;50(4):593-597
pages 593-597 views

Application of titanium-containing sorbents for treating liquid radioactive waste with the subsequent conservation of radionuclides in Synroc-type titanate ceramics

Britvin S.N., Gerasimova L.G., Ivanyuk G.Y., Kalashnikova G.O., Krzhizhanovskaya M.G., Krivovivhev S.V., Mararitsa V.F., Nikolaev A.I., Oginova O.A., Panteleev V.N., Khandobin V.A., Yakovenchuk V.N., Yanicheva N.Y.

Abstract

New nanocrystalline titanium-containing sorbents, namely, layered hydrazinium titanate LHT-9, (N2H5)0.5Ti1.87O4 and synthetic ivanyukite-Na Na2K[Ti4(OH)O3(SiO4)3] · 7H2O, possess high sorption capacity towards cations of different valences and, due to their high chemical stability in acidic and alkaline media, provide the purification of liquid radioactive waste of any composition. The calcination of the product of the radionuclide sorption on LHT-9 and ivanyukite at 1000–1200°C yields mineral-like Synroc-type titanate ceramics applicable for long-term immobilization of sorbed radionuclides with a significant (by 17–250 times) decrease in the amount of radioactive waste.

Theoretical Foundations of Chemical Engineering. 2016;50(4):598-606
pages 598-606 views

Recycling rare-earth-metal waste using hydrometallurgical methods

Polyakov E.G., Sibilev A.S.

Abstract

The present review describes the state of the problem of extracting rare earth metals from secondary raw materials, such as high-coercivity magnets, nickel–metal hydride batteries (NiMH), and phosphors of coatings of fluorescent lamps. Methods for waste processing with mineral acids and other solvents, the removal of associated impurities from rare-earth components, separation, and deep purification (mainly by solvent extraction) have been considered. Data on the industrial applications of hydrometallurgical processes for rare earth metals recycling have been presented.

Theoretical Foundations of Chemical Engineering. 2016;50(4):607-612
pages 607-612 views

Hydrometallurgical processes of antimony extraction from ores and concentrates

Krenev V.A., Dergacheva N.P., Fomichev S.V.

Abstract

Data concerning the preparation of antimony and complex ores by pyrometallurgical and hydrometallurgical methods, as well as results on developing a procedure for the hydrometallurgical processing of slime antimony concentrates using chloride dealkalization, have been presented.

Theoretical Foundations of Chemical Engineering. 2016;50(4):613-619
pages 613-619 views

Effect of the temperature of precursor pyrolysis on luminescence characteristics of luminophores based on REE compounds

Steblevskaya N.I., Belobeletskaya M.V., Medkov M.A.

Abstract

The effect of the pyrolysis temperature on luminescence characteristics of luminophores based on REE (rare-earth elements) compounds in the extraction-pyrolysis synthesis method has been investigated. The optimal synthesis conditions have been found, and the techniques for producing efficient nanosized luminophores based on REE oxides, oxysulfides, and phosphates have been developed.

Theoretical Foundations of Chemical Engineering. 2016;50(4):620-625
pages 620-625 views

Treating water for solid impurities using helical filter elements with dynamic perlite membranes

Krapuhin V.B., Kulyuhin S.A., Krapuhin V.V., Namazov M.O., Kozlov M.N., Nikolaev Y.A., Kolbasov G.A., Vakurina I.V.

Abstract

The work represents results of studying the process of creating dynamic perlite membranes on Krapukhin’s Filter Elements (KFEs). It has been shown that KFEs with pore sizes of 25–55 ?m are the most suitable for creating a perlite precoat layer. Test results of the installation based on four KFEs in advanced treatment of water for solid impurities at Mosvodokanal wastewater treatment facilities are represented. It has been shown that the application of KFEs with a dynamic perlite membrane allows one to treat water from solid impurities with an efficiency of over 98%.

Theoretical Foundations of Chemical Engineering. 2016;50(4):626-631
pages 626-631 views

Microprocesses of liquid extraction

Kizim N.F., Golubina E.N., Tarasov V.V.

Abstract

The extraction mechanism has been considered and the crucial role of the dynamic interfacial layer has been noted. The microprocesses that take place in extraction systems and are associated with the Marangoni effect, the loss of hydrodynamic stability, partial dispersion, coalescence, flocculation, the Ostwald ripening of drops, chemical reactions, the emergence of a new phase, adsorption, coagulation, the formation of structures, and polymerization have been described. For LnCl3–H2O–diluent systems (heptane, toluene, tetrachloromethane), data on the shift in the boundaries of the observed transition region over time have been presented. The mechanism of the transfer of the substance in the transition region of the extraction system has been formulated.

Theoretical Foundations of Chemical Engineering. 2016;50(4):632-637
pages 632-637 views

Energy and resource efficiency of steam-oxygen natural gas reformation in the production of methanol

Timoshin E.S., Morozov L.N., Alekperov O.Y., Burov A.V., Isachenkov A.A.

Abstract

The calculations of the reactor and basic components of the flowchart for the steam-oxygen conversion of natural gas at temperature variations in the process of methanol production have been carried out. The expense ratios for oxygen and the efficiency of the converted gas heat utilization at different temperatures of technological processes have been determined.

Theoretical Foundations of Chemical Engineering. 2016;50(4):638-641
pages 638-641 views

Free supported liquid membranes

Belova V.V.

Abstract

A comparative analysis of the processes that occur at continuous and stepwise phase contact has been carried out. The free supported liquid membrane technique has been shown to be a step version of the conventional technique using supported liquid membranes.

Theoretical Foundations of Chemical Engineering. 2016;50(4):642-647
pages 642-647 views

Express method of the quantitative determination of nitrites by computer colorimetry using new reagent compositions

Marchenko D.Y., Petrov S.I., Sandzhieva D.A., Dedov A.G.

Abstract

The possibilities of using new reagent compositions based on diazo and azo dyestuff components that contain sulfonic groups are considered to determine nitrites in the presence of the contents of chlorides. New reagent compositions based on 1-hydroxynaphthalene-3,6-disulfonic acid in combination with 2,6- nitroorthanilic and 2,6-dichlorosulfanilic acids have been used to create indicator powders and indicator papers for the quantitative test determination of nitrite ions. Test methods based on sustainable indicator powders and indicator papers have been developed with the use of the ilPro portable spectrophotometer and PlustekSmartPhoto P60 compact mobile scanner combined with the Vuescan universal scan program. It has been shown that the sensitivity of the visual determination of nitrites in liquids using indicator papers is 0.5 mg/L. The sensitivity of the test method that uses indicator papers, the PlustekSmartPhoto P60 mobile scanner, and the ilPro portable spectrophotometer is 0.2 mg/L. Upon using the indicator powder and i1Pro portable spectrophotometer, the range of defined concentrations of nitrite ions is 0.01–5 mg/L.

Theoretical Foundations of Chemical Engineering. 2016;50(4):648-654
pages 648-654 views

Chromatography membrane techniques as the prospect of creating technological processes for the continuous extraction separation of substances

Moskvin L.N., Rodinkov O.V.

Abstract

The expediency of developing new sorption and extraction methods of separation of substances has been proved based on the differences in their interfacial distribution and the principles of improving the methods of performing processes of interphase distribution. The possibility of implementing the idea of twodimensional chromatography is considered based on the methodology chromatomembrane mass transfer process. The schemes of the continuous extraction-chromatographic liberation of gold, platinum (IV), and palladium (II) are described with simultaneous separation from the impurities of base metals.

Theoretical Foundations of Chemical Engineering. 2016;50(4):655-659
pages 655-659 views

New techniques for processing wastepaper

Panasyuk G.P., Azarov L.A., Voroshilov I.L., Belan V.N., Kozerozhets I.V., Semenov E.A., Stolyarova V.P., Izotov A.D.

Abstract

The paper presents processing techniques of waste newsprint paper. Wastepaper was soaked in a soda or a hydrochloric solution and heated in a reactor with limited air access or in an autoclave. In the first stage, at 300°C, we obtained brittle carbonated coal with particle sizes of 10–50 µm, which can be used after milling as an additive in poor coals in the production of a coal-water slurry fuel. At the second stage, at 500–600°C, we obtained an amorphous carbon containing of up to 91.2% of C, which is widely used in the tire, rubber, and paint and varnish industries.

Theoretical Foundations of Chemical Engineering. 2016;50(4):660-666
pages 660-666 views

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