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Vol 2019, No 2 (2019)

Article

Sixteenth International Conference on High Temperature Materials Chemistry (HTMC-XVI)

Sidorov V.E., Dubinin N.E., Polovov I.B., Nikitina E.V.

Abstract

Some of the reports presented at the Sixteenth International Conference on High Temperature Materials Chemistry (Yekaterinburg, July 2–6, 2018) and related to the topics of journal Rasplavy are published in this special issue.

Russian Metallurgy (Metally). 2019;2019(2):83-84
pages 83-84 views

Influence of Niobium and Tantalum on the Phase Formation during the Metallothermic Interaction of Aluminum with Titanium Dioxide

Osinkina T.V., Krasikov S.A., Zhilina E.M., Agafonov S.N., Vedmid’ L.B., Zhidovinova S.V.

Abstract

The aluminothermic coreduction of titan, niobium, and tantalum from oxides is thermodynamically simulated. The simulation results are in agreement with the results of combined scanning calorimetry and metallothermic formation of an Al–Ti–Nb alloy in a laboratory electric furnace.

Russian Metallurgy (Metally). 2019;2019(2):85-89
pages 85-89 views

Structural and Morphological Peculiarities of the Lithium Niobate and Lithium Tantalate Powders Synthesized in Chloride Melts

Khokhlov V.A., Dokutovich V.N., Viugin N.A., Bobrova K.O.

Abstract

A new method for synthesizing lithium niobate and lithium tantalate is proposed and tested. It is based on the interaction between lithium, niobium, and tantalum oxides, which are formed during in situ reactions of atmospheric oxygen with homogeneous mixtures of molten lithium, niobium(V), and tantalum(V) chlorides. This method allows us to form single-phase lithium niobate and lithium tantalate powders (LiNbO3, LiTaO3) of a homogeneous morphological composition with an average particle size from 200 to 300 nm. The replacement of salt precursors (NbCl5, TaCl5) by oxide ones (Nb2O5, Ta2O5) under the same experimental conditions is shown to increase the average particle size of the synthesized powders and the heterogeneity of their morphological composition and to promote the appearance of by-products.

Russian Metallurgy (Metally). 2019;2019(2):90-96
pages 90-96 views

Mechanism of Flotation of Metallic Droplets in Oxide Melts

Vatolin N.A., Amdur A.M., Pavlov V.V., Fedorov S.A.

Abstract

The flotation of droplets in liquids is a frequent phenomenon. For example, flotation is the basis of the removal of liquid nonmetallic inclusions from steel. However, the mechanism of this phenomenon is still poorly understood. The mechanism of flotation of metallic droplets in a melt is comprehensively studied using gold as an example. The kinetics and stages of formation of a gas bubble–attached gold droplet system and the subsequent gold flotation in a melt are investigated. Once a gas bubble and a droplet are in contact, the gold–gas surface and a wetting perimeter are added to the existing slag–gas and gold–slag surfaces. The time is takes for gold droplets about 3 μm in radius to achieve equilibrium is about 10–4 s. Therefore, the formation of an equilibrium bubble–droplet system is fast and does not retard the general process of collection and coarsening of gold droplets by gas bubbles. The flotation condition for the fine (Au, Pt, Pd) droplet–oxide melt system is analyzed. This condition is met for metallic droplets up to 3500 μm in radius.

Russian Metallurgy (Metally). 2019;2019(2):97-100
pages 97-100 views

Effect of the Temperature Factor on the Morphology of a Copper–Zinc Alloy during Anodic Polarization in a Molten Chloride

Karfidov E.A., Nikitina E.V., Kazakovtseva N.A., Malkov V.B., Molchanova N.G.

Abstract

The effect of temperature in the range from 350 to 650°С on the morphology of L63 brass (37 wt % Zn) during selective anodic dissolution in the eutectic salt melt of lithium, cesium and potassium chlorides is studied. Anodic polarization is accompanied by a change in the state of electrode surface due to the passage of the electronegative alloy component (zinc) into a corrosive medium and to the vacancy-induced rearrangement of the electropositive component (copper). Microscopy, gravimetry, chemical analysis, and hydrostatic weighing are used to estimate the laws of formation of a developed anode surface under galvanostatic conditions of the electrochemical dissolution of the bimetallic alloy. An increase in the temperature leads to a decrease in the selectivity of alloy dissolution, the porosity, and the developed surface of the materials.

Russian Metallurgy (Metally). 2019;2019(2):101-103
pages 101-103 views

Electrical Conductivities of Solid and Liquid Cryolite Systems

Rudenko A.V., Kataev A.A., Tkacheva O.Y., Red’kin A.A., Zaikov Y.P.

Abstract

The electrical conductivities of the NaF–AlF3 cryolite systems with a cryolite ratio 2.4–3.0 containing 3.0–7.0 wt % CaF2, 1.2–2.0 wt % MgF2 and 0–8.0 wt % Al2O3 in the temperature range 700–1050°C are studied by impedance spectroscopy. The addition of CaF2 or MgF2 to molten sodium cryolite decreases the electrical conductivity. However, below the liquidus temperature in the two-phase solid–liquid region the electrical conductivity increases with the fluoride salt concentration. The electrical conductivities of the cryolite systems decrease with increasing Al2O3 concentration over the entire temperature range.

Russian Metallurgy (Metally). 2019;2019(2):104-107
pages 104-107 views

Formation of the Structure and the Properties of Multicomponent Iron-Based Alloys as a Function of Hydrogenated Melt Solidification Conditions

Belyakova R.M., Polukhin V.A., Sidorov N.I.

Abstract

The influence of the behavior of adsorbed surface-active hydrogen on the phase formation and structuring in multicomponent iron-based systems, namely, steels, cast iron, and FINEMET alloys, is studied. The diffusion activity of elements with adsorbed hydrogen, the hydrogen penetrability, the types of interatomic bonds during the interaction of elements, and their effect on the functional properties of structural products are analyzed. The purpose of this work is to find the character of interatomic bonds of surface-active hydrogen adsorbed on the elements of multicomponent iron alloys and to reveal the influence of hydrogen on the functional and service properties of metal products during their structuring.

Russian Metallurgy (Metally). 2019;2019(2):108-115
pages 108-115 views

Interaction of a Liquid Metal with Dispersed Steel Inclusions during Lost-Foam Casting

Vorontsov B.S., Nesterov N.V.

Abstract

A mathematical model is developed to describe the interaction of a liquid metal with the metallic inclusions introduced into cellular polystyrene in a casting model. This model takes into account the filling kinetics of a mold, the influence of the thermal destruction of cellular polystyrene, and the heat exchange between the base alloy and the filler material. The results of experiments on lost-foam casting of samples support the predictions of mathematical simulation.

Russian Metallurgy (Metally). 2019;2019(2):116-118
pages 116-118 views

Computer Simulation of Multicomponent Molten Metallurgical Slags

Dyul’dina E.V., Gel’chinskii B.R., Selivanov V.N.

Abstract

Based on experimental data on density and an ionic bond model, we are the first to perform a molecular dynamics simulation of the multicomponent oxide–oxyfluoride metallurgical slag-forming SiO2–CaO–Al2O3–MgO–CaF2–Na2O–K2O–FeO system, to discuss the obtained results, and to compare them with reported experimental and calculated data. The developed computer model demonstrates a weak temperature dependence of the melt structure under study. The diffusion mobilities of fluorine and alkali metal ions are found to be higher than those of other elements.

Russian Metallurgy (Metally). 2019;2019(2):119-121
pages 119-121 views

Effect of Calcium-Containing Additions on the Extraction of Alumina from the Red Mud of Alumina Production

Bibanaeva S.A., Koryukov V.N., Skachkov V.M., Sabirzyanov N.A., Ufimtsev V.M., Lebedeva E.M.

Abstract

The influence of calcium-containing reagents on the high-temperature autoclave extraction of alumina from the red mud formed from the Timan deposit bauxites by the parallel Bayer sintering method is experimentally studied. The phase composition of the interaction products is determined by XRD and EDXR. The extraction of alumina from the red mud is shown to be higher when surface-carbonized lime is used in the process.

Russian Metallurgy (Metally). 2019;2019(2):122-123
pages 122-123 views

Study of the Structure and Properties of Fe–Ni–Co–(Cu, Cr) Alloys Using a Combination of Experimental Methods

Sineva S.I., Starykh R.V., Novozhilova O.S., Vasil’eva A.A., Gol’dvirt D.K.

Abstract

The structure and properties of metallic multicomponent Fe–Ni–Co–Cr–Cux and Fe–Ni–Co–Cu–Crx system alloys (x is the component content, at %), which are the basis of the wide class of high-entropy alloys, are studied. The synthesized alloys are investigated using instrumental analysis methods (DTA, SEM-EPMA, XRD), and the concentration and temperature boundaries of the fcc solid solution have been determined.

Russian Metallurgy (Metally). 2019;2019(2):124-126
pages 124-126 views

Mesoscopic Model for the Condensation of a Metallic Vapor

Korenchenko A.E., Vorontsov A.G., Gel’chinskii B.P.

Abstract

A computing scheme for a mesoscopic description of a nucleation process has been built using a statistical analysis of the results of molecular dynamics simulation of a supersaturated metallic vapor. The parameters that enter into equations for cluster growth rate and heat release during condensation are found by a direct statistical computation in a molecular dynamics method. The rates of cluster formation calculated by a molecular dynamics method agree well with the numerical model developed in this work.

Russian Metallurgy (Metally). 2019;2019(2):127-130
pages 127-130 views

Calorimetric Study of the Formation of Liquid Ag–Cu–Sn Alloys. Enthalpy of Mixing for the Boundary Binary Cu–Ag, Cu–Sn, and Ag–Sn Systems at 1150°C

Oleinik K.I., Bykov A.S.

Abstract

Drop calorimetry is used to study the mixing of metallic Cu–Ag, Cu–Sn, and Ag–Sn liquid alloys at 1150°C. The calorimeter sensitivity is calibrated using pure components of the alloys and sapphire standards. The experimental results are described by analytical expressions in terms of quasi-chemical approximation for the subregular solution model. The obtained data are necessary to study the alloy formation in the ternary model Ag–Cu–Sn system.

Russian Metallurgy (Metally). 2019;2019(2):131-134
pages 131-134 views

Structure of the Al90Y10 Alloy Formed upon Pressure Solidification

Menshikova S.G., Shirinkina I.G., Brodova I.G., Brazhkin V.V.

Abstract

The effect of temperature and the melt cooling rate on the structure of an Al90Y10 alloy after high-pressure solidification is comparatively studied by X-ray diffraction analysis, optical microscopy, and electron microscopy. Only the crystalline α-Al and Al3Y phases form in the Al90Y10 alloy under all considered solidification conditions. The effect of the temperature, the cooling rate, and the pressure on the morphology, the size, and the microhardness of the structural alloy constituents, such as primary yttrium aluminide and eutectic crystals, is found.

Russian Metallurgy (Metally). 2019;2019(2):135-138
pages 135-138 views

Structure and Properties of Ni–Al Alloys in the Liquid State

Tyagunov A.G., Baryshev E.E., Tyagunov G.V., Shmakova K.Y., Mushnikov V.S.

Abstract

The structure and the properties of liquid Ni–Al alloys have been studied in a wide temperature range. An analysis of the temperature dependences of the physical and chemical properties of these alloys has discovered a hysteresis phenomenon, i.e., discrepancy between heating and cooling polytherms. This discrepancy is called the temperature hysteresis. A physical model of the Ni–Al alloy structure is proposed on the basis of a quasi-chemical model for a nonequilibrium melt structure. The liquid metal is found to be in a nonequilibrium state after melting. It contains NixAl-type microgroups with a strong Ni–Al bond and fcc-like structure and microgroups with weaker Ni–Ni bonds. The sizes and the life times of these clusters decrease after melting (above the liquidus temperature). The NixAl-type clusters disappear as the melt temperature becomes higher than a critical temperature. The melt transforms from a microinhomogeneous state into an equilibrium state.

Russian Metallurgy (Metally). 2019;2019(2):139-141
pages 139-141 views

Molecular Models of Suprastructural Units for Alkaline Borates

Babina I.A., Vorontsov B.S., Moskvin V.V., Babin A.O.

Abstract

The use of semiempirical methods shows the possibility to build suprastructural units with the only exception of a diborate group.

Russian Metallurgy (Metally). 2019;2019(2):142-145
pages 142-145 views

Activity of Lanthanum in Zn-Containing Alloys: La–Zn, La–U–Zn, and La–U–Ga–Zn Systems

Volkovich V.A., Mal’tsev D.S., Raguzina E.V., Dedyukhin A.S., Shchetinskii A.V., Yamshchikov L.F.

Abstract

The effect of alloy components on the thermodynamic properties of f elements is studied on Zn‑containing alloys. The activity of lanthanum in the La–Zn, La–U–Zn, and La–U–Ga–Zn systems and the activity of uranium in the U–Zn system in the range 573–1073 K are determined. The effect of a second low-melting metal (gallium) and a second f element (uranium) on the activity of lanthanum in zinc-containing alloys is analyzed.

Russian Metallurgy (Metally). 2019;2019(2):146-148
pages 146-148 views

Electrochemical Properties of Tungsten in Molten Alkali Metal Chlorides

Ryzhov A.A., Ivanov A.B., Volkovich V.A.

Abstract

The anodic dissolution of metallic tungsten in the eutectic 3LiCl–2KCl (723–1023 K) and NaCl–2CsCl (823–1023 K) melts was studied by high-temperature electrochemistry and spectroscopy. W(IV) ions are formed in the melt. The conventional electrode potentials of tungsten were determined.

Russian Metallurgy (Metally). 2019;2019(2):149-151
pages 149-151 views

Formation of Rare-Earth Element Phosphates in the Melts Based on the Equimolar Mixture of Sodium and Potassium Chlorides

Ivanov A.B., Sukhikh V.V., Volkovich V.A., Vasin B.D., Chukin A.V.

Abstract

The processes that occur during the reactions of 15 rare-earth element (yttrium, lanthanum, and all lanthanides except for promethium) chlorides with sodium orthophosphate in the melts based on the NaCl–KCl equimolar mixture are studied in an inert atmosphere at 750°C. The phase and granulometric compositions of the rare-earth element phosphates are determined. The influence of the molar ratio of phosphate to rare-earth element on the composition and particle size of the phosphates is studied. The conditions necessary for the quantitative precipitation of both individual rare-earth elements and a mixture of the rare-earth elements from the melt are determined. The mixture of rare-earth elements imitates the content of rare-earth fission products in the spent nuclear fuels to be processed.

Russian Metallurgy (Metally). 2019;2019(2):152-154
pages 152-154 views

Separation of Uranium and Zirconium: Electrochemical Properties of Zirconium in the 3LiCl–2KCl Melt

Maltsev D.S., Volkovich V.A., Raguzina E.V., Strepetov K.E., Kozlova A.A., Soldatova M.N.

Abstract

The behavior of zirconium in the eutectic melt of lithium and potassium chlorides on solid (tungsten) and liquid (gallium, indium, zinc) cathodes is studied in a temperature range of 550–750°C.

Russian Metallurgy (Metally). 2019;2019(2):155-158
pages 155-158 views

Magnetic Properties and Glass-Forming Ability of CoFeSiBNb Alloys

Mikhailov V.A., Sidorov V.E., Sabirzyanov A.A.

Abstract

The effect of small tin, gallium, and zirconium additions on the magnetic properties of a Co48Fe25B19Si4Nb4 alloy at high temperatures is studied. The temperature dependences of the magnetic susceptibility of the compositions under study are measured; the electron characteristics, such as the effective magnetic moment, the density of electron states at the Fermi level, and the paramagnetic Curie temperature, are calculated. Amorphous alloy samples are prepared by melt injection and vacuum suction casting.

Russian Metallurgy (Metally). 2019;2019(2):159-161
pages 159-161 views

Thermodynamic Simulation of the Manufacture of Fe–Si–Ni–Cr Alloys

Zhuchkov V.I., Zayakin O.V., Salina V.A.

Abstract

The reduction of the elements of the system containing (wt %): 40 Cr2O3, 21 FeO, 15 Al2O3, 6 SiO2, 16 MgO, 2 CaO, 0.006 P2O5 is subjected to thermodynamic simulation when the CaO content increases to a basicity of 3.15. Ferrosilicone (28% Fe, 65% Si; 7% Ni) is used as a reducer. For the simulation, the HSC Chemistry 6.12 software package developed by Outokumpu Research Oy (Finland) is used, and new thermodynamic constants for CrO and corrected constants for CaCr2O4 were introduced into its database. An increase in the reduction of chromium by 32.7% (from 64 to 95.1%) is found to occur when the slag basicity increases from 0.07 to 1.86. The rational slag basicity is 1.86–1.9. An increase in the reducer consumption from 0.5 to 1.05mred leads to an increase in the reduction of chromium by 52.4 to 95.1%. The chemical composition of the synthesized metal is (wt %) 50.4 Cr, 1.97 Si, 3.3 Ni, 0.21 Al, 0.0050 P, and Fe for balance. The simulation results can be used to calculate the reduction of the chromium ore elements using ferrosiliconickel.

Russian Metallurgy (Metally). 2019;2019(2):162-164
pages 162-164 views

Anomalies of the Thermodynamic Parameters of the Heterogeneous Li2CO3–Na2CO3–K2CO3–MgO Nanopowder System

Zakir’yanova I.D., Korzun I.V.

Abstract

The thermodynamic parameters of the heterogeneous Li2CO3–Na2CO3–K2CO3–MgO nanopowder system are detemined by differential scanning calorimetry (DSC). The melting temperature and the reduced enthalpy of melting of the salt phase are found to decrease anomalously as the magnesium oxide content in the composite material increases.

Russian Metallurgy (Metally). 2019;2019(2):165-167
pages 165-167 views

Ab initio Computer Simulation of the Energy Parameters and the Magnetic Effects in Ternary Fe–X–C (X = Si, P, S, Cr, Mn) Systems

Mirzoev A.A., Ridnyi Y.M., Verkhovykh A.V.

Abstract

The equilibrium structure and the properties of ternary Fe–X–C (X = Si, P, S, Cr, Mn) systems are studied by ab initio simulation using the WIEN2k software package. The calculations are performed by the full-potential linearized augmented plane wave method (FLAPW) with allowance for the generalized gradient approximation (PBE-GGA). These methods are most accurate in terms of the density functional theory. The magnetic structure of Fe–X–C alloys and the interaction between carbon and impurity atoms at various distances are analyzed. Repulsion is detected between impurity silicon, phosphorus, and chromium atoms and carbon atoms in all three coordination shells, which significantly increases the dissolution energies of these impurities. Analogous repulsion for the first two coordination shells is also observed for the interaction of sulfur and carbon atoms, and weak attraction between these atoms appears in the third coordination shell. The interaction of carbon with manganese is characterized by attraction in the first two coordination shells, and the dissolution energies of both manganese and carbon decrease.

Russian Metallurgy (Metally). 2019;2019(2):168-172
pages 168-172 views

Thermodynamic Analysis of the Joint Aluminothermic Reduction of ZrO2 and Nb2O5

Agafonov S.N., Ponomarenko A.A., Russkikh A.S.

Abstract

The joint aluminothermic reduction of zirconium and niobium oxides is studied by a thermodynamic simulation of metallothermic reactions, differential thermal analysis, and X-ray diffraction analysis. The research can serve as a scientific basis for the development of promising metal-thermal technologies for the production of rare-metal alloys. Our results can be used to develop advanced metallothermic technologies for making rare-metal alloys.

Russian Metallurgy (Metally). 2019;2019(2):173-175
pages 173-175 views

Study of the Properties of Oxide Melts in a Model Experiment

Babina I.A., Babin A.O.

Abstract

The relative number of bridging oxygen atoms in Si–O–Si bonds at α = 0.7 linearly decreases in the case of all modifiers. The modifiers are arranged in the following order in decreasing modifier mass loss rate: MgO, Na2O, Li2O, and CaO.

Russian Metallurgy (Metally). 2019;2019(2):176-181
pages 176-181 views

Glass as a Medium with a High Density of Topological Defects

Son L.D.

Abstract

A mechanism for the appearance of shear rigidity is proposed for disordered systems, the structure of which can be described as a medium with a high density of linear topological defects. This mechanism consists in kink localization in dislocation lines, which limits their mobility. This approach can be used to determine the temperature dependence of plastic deformation, to relate it to the fractal dimension of a set of defects, and to explain the dependence of the glass transition temperature on the cooling rate.

Russian Metallurgy (Metally). 2019;2019(2):182-186
pages 182-186 views

Construction of Fractals of Stars: Inflationary and Deflationary Approaches

Polyakov A.A.

Abstract

Inflationary and deflationary approaches to constructing fractals from regular five-pointed stars are considered. Two types of description of these approaches, namely, absolute and relative, are proposed. The relative description makes it possible to formulate a simple relation between these approaches. The deflationary approach is as follows: at each stage of constructing a fractal, regular five-pointed stars of the same size and orientation are arranged so that their centers coincide with the vertices of the polygons of the previous step. The star sizes at each step can be reduced in proportion to an integer degree of the golden section. The inflationary approach is as follows: the prefractal of the previous step multiplies, and the resulting figures are arranged so that their centers coincide with the vertices of a regular five-pointed star, which grows in size.

Russian Metallurgy (Metally). 2019;2019(2):187-189
pages 187-189 views

Corrosion of Various Types of Stainless Steel in Chloroaluminate Melts

Karpov V.A., Abramov A.V., Dedov K.V., Shak A.V., Zhilyakov A.Y., Polovov I.B., Belikov S.V., Rebrin O.I.

Abstract

The corrosion behavior of austenitic steels AISI 316L (analog of 03Kh16N15M3), 12Kh18N10T (analog of AISI 321) and 06KhN28MDT and ferritic and ferritic–martensitic steels 12Kh13 (analog of AISI 410), 08Kh17T (analog of AISI 439), and 16Kh12MVSFBR is studied in chloroaluminate melts at a temperature of 550°C. The corrosion rates of these steels in a KCl–AlCl3 electrolyte are determined. The corrosion damage of the stainless steel surfaces is shown to have a continuous inhomogeneous character and to be characterized by etching off the most electronegative elements, namely, chromium, iron, and manganese.

Russian Metallurgy (Metally). 2019;2019(2):190-193
pages 190-193 views

Thermodynamics of Rare-Earth Metal Chlorides in the Melts Based on a Eutectic Mixture of Lithium, Potassium, and Cesium Chlorides

Kharina E.A., Kaichenkova R.Y., Dedyukhin A.S., Shchetinskii A.V., Yamshchikov L.F., Volkovich V.A.

Abstract

The experimental data on determining the equilibrium potentials of a number of rare-earth metals, namely, lanthanum, neodymium, praseodymium, gadolinium, holmium, and erbium, in a eutectic mixture of lithium, potassium, and cesium chlorides are used to find the temperature dependences of the conventional standard potentials of these metals and to calculate the thermodynamic characteristics of formation of their chlorides in a melt.

Russian Metallurgy (Metally). 2019;2019(2):194-196
pages 194-196 views

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