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Vol 2017, No 1 (2017)

Article

Corrosion-resistant coating for GTE compressor parts made of steels with low tempering temperatures

Muboyadzhyan S.A., Egorova L.P., Gorlov D.S., Bulavintseva E.E.

Abstract

The corrosion resistance of an Ni–Co–Cr–Al–Si–Y + SPh (SPh is silicophosphate impregnation) alloy coating on 30Kh13, 38Kh2MYuA, VKS5, and VKS7 structural steels with low tempering temperatures has been studied. The steel–coating compositions have been tested to determine the accelerated cyclic corrosion resistance, the corrosion resistance under tropic climate chamber conditions and in salt fog, the stress corrosion resistance, and the corrosion resistance in an industrial atmosphere. The heat stability of coated samples is studied, metallographic studies of the samples before and after the tests are performed, and the influence of the coating on the strength characteristics of the structural steels is studied.

Russian Metallurgy (Metally). 2017;2017(1):1-9
pages 1-9 views

On interrelation of damage accumulation in structural steels and physical parameters estimated by methods of acoustic emission and metal magnetic memory

Botvina L.R., Soldatenkov A.P., Tyutin M.R., Demina Y.A., Levin V.P., Petersen T.B.

Abstract

The kinetics of microcrack accumulation at various stages of tension of smooth specimens of structural steels 20, 45, and 12Kh18N9T is studied. The microcrack length, the total number of microcracks, and the relative fraction of damaged surface are estimated, and a correlation of these characteristics with the time dependences of the acoustic emission parameters, the magnetic memory of metals, and the velocity and the attenuation of longitudinal ultrasonic waves is found.

Russian Metallurgy (Metally). 2017;2017(1):10-17
pages 10-17 views

Phase and structural transformations in hydrogenated titanium

Kollerov M.Y., Runova Y.E., Zasypkin V.V., Kudelina I.M.

Abstract

The structure of commercial-purity titanium additionally doped with hydrogen and the structural charge during heating to 550–600°C are studied. It is established that phases strongly differentiated by atomic volumes (to 23%) take part during forward and reverse eutectoid transformations. However, the volume effect of the transformation is weak and becomes less pronounced when the hydrogen content is increased in titanium. The α ⇄ β transformation is accompanied by 10% volume effect and results in interphase hardening. It is shown that the structure of commercial-purity titanium can be controlled by changing hydrogenation and heat-treatment conditions.

Russian Metallurgy (Metally). 2017;2017(1):18-23
pages 18-23 views

Ordering–separation phase transitions in a Co3V alloy

Ustinovshchikov Y.I.

Abstract

The microstructure of the Co3V alloy formed by heat treatment at various temperatures is studied by transmission electron microscopy. Two ordering–separation phase transitions are revealed at temperatures of 400–450 and 800°C. At the high-temperature phase separation, the microstructure consists of bcc vanadium particles and an fcc solid solution; at the low-temperature phase separation, the microstructure is cellular. In the ordering range, the microstructure consists of chemical compound Co3V particles chaotically arranged in the solid solution. The structure of the Co3V alloy is shown not to correspond to the structures indicated in the Co–V phase diagram at any temperatures.

Russian Metallurgy (Metally). 2017;2017(1):24-30
pages 24-30 views

Technological and strength properties of silumin modified by silicon dioxide nanoparticles

Radnaev A.R., Kalashnikov S.V., Nomoev A.V., Dzidziguri E.L.

Abstract

The eutectic silumin modified by SiO2 nanoparticles is fabricated and studied. The sizes of particles and their concentration in the melt are varied. The strength of the silumin is found to complexly depend on the SiO2 nanopowder particle size. The noticeable increase in the hardness during heat treatment of the nanomodified silumin is mainly related to Guinier–Preston zones, and the contribution of grain refinement (precipitation hardening) is insignificant.

Russian Metallurgy (Metally). 2017;2017(1):31-35
pages 31-35 views

Influence of aerothermoacoustic treatment on the structure and the properties of a TS6 titanium alloy

Remshev E.Y., Danilin G.A., Vorob’eva G.A., Kuznetsov V.V.

Abstract

The influence of standard heat or aerothermoacoustic treatment on the structure and the properties of a TS6 titanium alloy is considered. The interrelation between variations in the structure, the grain size, and the properties of the alloy has been detected. The possibilities of aerothermoacoustic treatment to provide a simultaneous increase in the strength and the plasticity of a TS6 alloy upon refining of its grain structure in the course of microplastic deformation and recrystallization are demonstrated.

Russian Metallurgy (Metally). 2017;2017(1):36-41
pages 36-41 views

Increasing the reliability and quality of important cast products made of chemically active metals and alloys

Varfolomeev M.S., Moiseev V.S., Shcherbakova G.I.

Abstract

A technology is developed to produce highly thermoresistant ceramic monoxide corundum molds using investment casting and an aluminum-organic binder. This technology is a promising trend in creating ceramic molds for precision complex-shape casting of important ingots made of high-alloy steels, high-temperature and titanium alloys, and refractory metals. The use of the casting molds that have a high thermal and chemical resistance to chemically active metals and alloys under high-temperature casting minimizes the physicochemical interaction and substantially decreases the depth of the hard-to-remove metal oxide layer on important products, which increases their service properties.

Russian Metallurgy (Metally). 2017;2017(1):42-46
pages 42-46 views

Electrochemical recovery of rhenium from W–Re alloys in the form of perrhenic acid: I. Fundamentals of the process

Levin A.M., Levchuk O.M.

Abstract

Linear voltammetry is used to study the anodic behavior of a VR20 alloy in sodium hydroxide solutions, and the possibility of high-rate dc electrochemical dissolution of this alloy is shown. Experimental dependences of the rate of alloy dissolution and the anode current efficiency on the anode current density are determined, and the electric power consumed for alloy dissolution under optimum conditions is determined in large-scale tests. Potassium perrhenate is removed from the formed electrolyte as an intermediate product to form perrhenic acid. The main characteristics of the electrodialysis conversion of the synthesized potassium perrhenate into perrhenic acid with a concentration of 591 g/L electrolyte are determined. A technological scheme is proposed for the recovery of rhenium from the wastes of a W–Re alloy in the form of perrhenic acid.

Russian Metallurgy (Metally). 2017;2017(1):47-53
pages 47-53 views

Palladium–lead alloys for the purification of hydrogen-containing gas mixtures and the separation of hydrogen from them

Gorbunov S.V., Kannykin S.V., Penkina T.N., Roshan N.R., Chustov E.M., Burkhanov G.S.

Abstract

Ingots of palladium alloys with 5, 8, 12, 16, and 20 wt % Pb, which correspond to the Pd-based solid solution region, are prepared by arc melting in a protective atmosphere. Foils 50 μm thick are prepared from the ingots subjected to cold rolling and intermediate vacuum annealing. The membrane characteristics of the foils, which include the strength, the hydrogen permeability, the corrosion resistance, the α ⇄ β hydride transition temperature, and the crystal lattice parameters, have been studied. The Pd–8 wt % Pb alloy is shown to exhibit the maximum specific hydrogen permeability (2.6 N m3 mm/(m2 h MPa0.5)) at 500°C, an adequate plasticity (δ = 12%), a high strength (\({\sigma _{{u_{hard}}}}\) = 550 MPa, \({\sigma _{{u_{ann}}}}\) = 230 MPa), and corrosion resistance against one of the hydrocarbon-conversion products (CO2), which allow us to recommend this alloy for application as the membranes in filtration membrane elements.

Russian Metallurgy (Metally). 2017;2017(1):54-59
pages 54-59 views

Technique for simulating high-cycle rolling to produce metallic materials reinforced by particles

Galkin V.I., Evseev P.S., Paltievich A.R.

Abstract

A technique is developed to simulate the high-cycle rolling used to produce particle-reinforced materials, such as an aluminum–copper composite material. The technique is based on the results of real rolling and on a mathematical model, which is based on the results of calculation with criterion conditions. The application of a criterion approach allowed us to predict the possibilities of formation of high-strength bonding of the components of the aluminum–copper composite material at retained integrity in the first rolling cycle and to determine the conditions that ensure breaks in the integrity of the reinforcing component in the next cycles in order to produce a particle-reinforced material.

Russian Metallurgy (Metally). 2017;2017(1):60-66
pages 60-66 views

Synthesis of cast graphite-containing Cu–Cr–C composites

Bodrova L.E., Pastukhov E.A., Goida E.Y., Ovchinnikova L.A.

Abstract

Casting with the use of low-frequency vibrations is applied to fabricate copper-based materials containing graphite and chromium. The conditions of formation of core (graphite)–shell (chromium carbide) complexes and the influence of low-frequency mechanical activation of molten copper on them are studied.

Russian Metallurgy (Metally). 2017;2017(1):67-73
pages 67-73 views

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