Ceramics Based on Powder Mixtures Containing Calcium Hydrogen Phosphates and Sodium Salts (Na2CO3, Na4P2O7, and NaPO3)

Abstract

Ceramic materials in the Na₂O–CaO–P₂O₅ system have been produced using powder mixtures containing calcium hydrogen phosphates (monetite/brushite: CaHPO₄/CaHPO₄ ∙ 2H₂O) and sodium salts (Na₂CO₃ ∙ H₂O, Na₄P₂O₇ ∙ 10H,O, and NaPO₃). These salts were used as precursors to the following high-temperature phases: Сa₂P₂O₇, Na₂O, Na₄P₂O₇, and NaPO₃. The amount of the salts in the powder mixtures was such that the oxide composition of the ceramics corresponded to 10 mol % sodium oxide for each mixture in the Na₂O–CaO–P₂O₅ system. The powder mixtures were prepared using mechanical activation in acetone, which was accompanied by monetite rehydration to brushite. X-ray diffraction characterization showed that, after firing, the phase composition of the ceramics produced from the powder mixtures thus prepared lay in the Сa₂P₂O₇–NaCaPO₄–Na₂СaP₂O₇–Са(РО₃)₂ phase field. The resultant ceramic materials contain biocompatible and bioresorbable phases and can be recommended for bone implant fabrication.