卷 29, 编号 3 (2019)

封面

完整期次

Информатика, вычислительная техника и управление

The Effect of Reliability Index Values on Resulting Reliability-Based Topology Optimization Configurations: Numerical Validation by Shape Optimization

Kharmanda G., Antypas I., Dyachenko A.

摘要

Introduction. The classical topology optimization leads to structural type and general layout prediction and gives a rough description of the shape of both the external and internal structure boundaries. However, Reliability-Based Topology Optimization (RBTO) model produces multiple reliability-based topologies with high levels of performance. The aim of this work is to study the effect of reliability changes on the obtained topologies.
Materials and Methods. The developed Gradient-Based Method (GBM) has been used efficiently as a general method for several applications (statics and dynamics). When considering several reliability levels, several topologies can be obtained. In order to compare the resulting topologies, a shape optimization is considered as a detailed design aspect.
Results. Numerical applications are carried out on an MBB (Messerschmitt-Bölkow-Blohm) beam subjected to a distributed load. The DTO model is carried out without consideration of reliability concept. However, for the RBTO model, an interval of reliability is considered that produces several topologies. Here, the randomness is applied on geometry and material parameters. The application of the shape optimization algorithm leads to reduced structural volumes when increasing the reliability levels.
Discussion and Conclusion. In addition to its simplified implementation, the developed GBM strategy can be considered as a generative tool to provide the designer with several solutions. The shape optimization is considered as a numerical validation of the importance of the different resulting RBTO layouts.

Engineering technologies and systems. 2019;29(3):332-344
pages 332-344 views

Automation of Obtaining Parts Parameters for Tasks of Design-Technological Parametrization

Shchekin A.

摘要

Introduction. Automation of obtaining design parameters of the part is the most important step in the integration of the design, process planning and manufacturing. The aim of this work is to obtain part parameters, the numerical values of which can be used in parametric calculations.
Materials and Methods. The work is the development of the concept of end-to-end design and technological parametrization in Computer-Aided Manufacturing. The theoretical research is based on the formal theory of data representation and processing, the set theory, and the theory of hierarchical multilevel systems. The software implementation was carried out in the Visual Studio C++ environment using KOMPAS-3D application program interface and the C3D geometric kernel application program interface.
Results. A method has been developed for obtaining the initial part parameters during the transfer of information from the design engineering Computer-Aided Manufacturing systems to the technological preparation of production. A logical data structure in a relational form was developed, which made it possible to eliminate redundancy and ensure the consistency of the presentation of part parameters, taking into account the priorities of the sources of design information. The software method is implemented as part of the commercial Computer-Aided Manufacturing system for the KOMPAS-3D platform. 
Discussion and Conclusion. The obtaining of initial information about the part is the first step in the implementation of the end-to-end design and technological parameterization in the field of Computer-Aided Manufacturing. Due to the design and technological parameterization and associativity of the toolpath, a through technological project can be built when changes made by the designer to the part will be automatically transferred to the technological model and to the control program for the CNC machine. End-to-end parametrization is most efficiently used for parametrized parts that have several dimensional modifications. 

Engineering technologies and systems. 2019;29(3):345-365
pages 345-365 views

Processes and Machines of Agroengineering Systems

Energy and Environment Assessment of Agricultural Application of Power Generating Sources

Subbotin I., Briukhanov A., Timofeev E., Erk A.

摘要

Introduction. Recently the issue of decentralised (autonomous) power supply of certain rural consumers has been increasingly considered. Various small power generators using local and renewable energy sources can be applied for this purpose. So a consumer must choose the best-suited energy-generating source.
Materials and Methods. The findings of energy audits, which were conducted by the Institute from 2003 to the present day, were used to evaluate energy consumers and determine operation modes of equipment and load schedules. Complex index of the negative impact of heat and electricity generation on the environment was determined using the Spesivtsev ‒ Drozdov method of logical-linguistic modelling based on expert assessments.
Results. Energy sources can be divided into traditional (diesel generators and gas generator plants) or renewable ones (wind turbines, solar collectors, mini hydro systems). Energy source is chosen either with the help of the economic criterion, being the cost of one k·Wh of energy or the criterion of environmental compatibility, or total specific emission of pollutants from energy generation at local generating sources (g/k·Wh). Here, not only the quantity of emissions, but also the harmful effect on the environment is considered.
Discussion and Conclusion. For the choice of energy supply sources, the coefficient of energy-ecological compatibility is proposed, being the product of the cost of one k·Wh of energy generated and specific emission of pollutants. The optimal value of this factor is the smallest, which accounts for both economic and environmental feasibility of energy generating sources.

Engineering technologies and systems. 2019;29(3):366-382
pages 366-382 views

Adaptive Iterative Control of Temperature in Greenhouse

Grudinin V., Khoroshavin V., Zotov A., Grudinin S.

摘要

Introduction. Creation and development of efficient agricultural complexes providing high yields at minimal time, material, and energy costs is impossible without the use of automatic control systems (ACS), which allow for maintaining the microclimate of the greenhouse with high accuracy. Improvements of the microclimate by ASC are aimed at neutralizing the influence of parametric perturbations of processes inside and outside the greenhouse. 
Materials and Methods. The management is based on a parametrically uncertain model of temperature in the greenhouse, the structure of which, based on the principle of superposition, is transformed into a form with control and disturbances concentrated on an output coordinate. The use of an adaptive PID controller is based on the real-time analysis of a database containing trends of the controlled process. Using operators of Database Managment System or SQL language, queries evaluate regulation quality in accord with quality assessment. 
Results. Simulation of the real structure of a single-circuit automatic control system with temperature in the greenhouse with built-in regulating, executive and measuring elements, with a delay of a coolant movement was carried out using the software MVTU (SimIn-Tech). The proposed adaptation algorithm, consisting of the additive adjustment of the PID controller coefficients and being conveniently implemented within the SCADA system, was shown to provide the minimum oscillatory temperature maintenance for arbitrary parametric perturbations in the presence of the delay.
Discussion and Conclusion. The proposed adaptation algorithm provides for compensation for model uncertainty and disturbances, while achieving the required accuracy of maintaining the temperature in the greenhouse. Results of the study will serve as the basics for development of multi-contour ACS microclimate greenhouses with the examination of the impact and compensation of parametric and structural uncertainty, inertia and nonlinearities of real elements. 

Engineering technologies and systems. 2019;29(3):383-395
pages 383-395 views

Assessment of Technical Condition of C Series Power Hydraulic Cylinders of Mounted Hydraulic Systems of Tractors

Velichko S., Chumakov P., Kolomeychenko A.

摘要

Introduction. The existing methods of assessing the technical condition of power hydraulic cylinders do not allow one to conclude about the need to restore worn surfaces of parts. The data on limit values of wear of parts (wear and tear value at which a decision is made to repair) in technical requirements to overhaul and other technical documentation of hydraulic cylinders are not currently available. The aim of the study is to determine limit values of wear of working surfaces of hydraulic cylinder parts of C series.
Materials and Methods. To assess the technical condition of hydraulic cylinders used, the authors developed a device on the basis of the stand KI-28097M-GOSNITI, equipped with an independent hydraulic station and load hydraulic cylinder, at which bench tests were carried out in the operation of С series hydraulic cylinders to determine overall efficiency values.
Results. Results of bench and micrometer tests of the former hydraulic cylinders of the C series (C75/30, C90/30, C100/40) are presented. The regression model of the relationship between total efficiency of C series hydraulic cylinders (C75/30, C90/30, C100/40) and wear of working surfaces of parts was obtained. According to this regression model obtained using the method of steep ascent, limit values of wear of the working surfaces of C series hydraulic cylinder parts (C75/30, C90/30, C100/40) were determined.
Discussion and Conclusion. 19,5 % of hydraulic cylinders of C series (C75/30, C90/30, C100/40) were operated in an out-of-limit condition. In case of technical service companies carrying out the input control of to-be-repaired hydraulic cylinders, limit values of wear for hydraulic cylinder surfaces, determined by the method of steep ascent, allow for making proper decisions on the need of their restoration.

Engineering technologies and systems. 2019;29(3):396-413
pages 396-413 views

Analysis of Energy Consumption during Plowing Using a Motor-Block with Moldboard Plow

Kupryashkin V., Ulanov A., Naumkin N., Bezrukov A., Shlyapnikov M.

摘要

Introduction. Plowing the soil is a major operation in the cultivation of crops. It is one of the most labor-intensive operations in crop production, accounting for about 40 % of all energy costs. Most of these costs fall on consumed power, ensuring the effective functioning of the motor-block unit with a moldboard plow. Therefore, estimation of power consumed by motor-blocks is the urgent task.
Materials and Methods. To solve the problem of determining the energy characteristics of the motor-block unit during plowing, a theoretical analysis was carried out, including values of torque, traction force on running wheels, resistance during their rolling and resistance force at the jointers-depleted plow, with the account for the geometry of the plowing unit based on the motor-block. Dependences of power consumption and specific energy consumption were obtained using the method described below.
Results. As a result of our analysis of the power balance, we obtained dependences to find power consumption, as well as the specific energy intensity of plowing the soil with a motor-moldboard plow, which allowed for energy assessment of the functioning of the agricultural unit.
Discussion and Conclusion. On the basis of these dependences of the required power and specific energy consumption, taking into account experimental data on interaction of the plow with the soil, design parameters and technological modes of operation of the agricultural unit consisting of motor unit Neva MB-2S-7,5 Pro and plow P1-20/3, were obtained to facilitate the choice of optimal modes of their functioning.

Engineering technologies and systems. 2019;29(3):414-427
pages 414-427 views

Technologies and Means of Agricultural Mechanization

Barothermal Processing of Animal Feed Ingredients

Syrovatka V., Zhdanova N., Rasskazov A., Toropov D.

摘要

Introduction. The article substantiates the need for high-temperature processing of feed ingredients. Principles of operation and design features of the applied methods and equipment for feed production are considered. Phase transitions, along with advantages and energy, technological, and technical drawbacks are highlighted. The aim of the study is to justify a possibility of creating high-efficiency production lines using heat treatment of feeds by application of heat valves ensuring continuous loading of raw materials into a reactor and discharge of the treated feed at high pressures and temperatures.
Materials and Methods. It is proposed to transfer the process of barothermal processing to a higher zone of the phase diagram of the system p,t (pressure and temperature). This is a section of the superheated steam zone with temperature 300–374 °C, pressure 12–21 MPa and treatment exposure 30–60 seconds, which replaces costly processes of normalizing, expansion, extrusion and granulation. The change in enthalpy in the pressure range 0–21 MPa and temperature range 0–600 °C is shown. Thermal modes are presented as formulas which is the basic condition for the use of digital technologies.
Results. The design of the reactor with a thermal gate for loading and unloading, being the main unit of the production line of the feed heat treatment, was proposed. The results of the study are fundamental for the development of the sample flow low-capacity line.
Discussion and Conclusion. The transfer of the process of barothermic processing of feed into the zone of superheated steam allows for the transfer of poorly digestible elements of grain and legumes in easily digestible, pathogen-free feed. Advantages of the reactor and line include the user-friendly design, energy saving and possibility of implementation of advanced digital technologies.

Engineering technologies and systems. 2019;29(3):428-442
pages 428-442 views

Method of Determining Seed Germination by Using Membrane Potential of Wheat Seeds

Barysheva N., Pronin S.

摘要

Introduction. The germination of wheat seeds is an important indicator of their quality, used to calculate and adjust the seeding rate. It is necessary to take into account germination changes at the storage stage. The solution of this problem will be development of a method that will allow to determinate germination at any technological stage (at the stage of harvesting, storage, seeding).The aim of the article is to study the dependence of membrane potential on grain quality, to develop a method for determining the germination of wheat seeds based on their membrane potentials.
Materials and Methods. The authors' review of research papers about methods of assessing the wheat seeds quality indicates the need for the development of highly sensitive methods of the germination test, which allow one to ensure the speed of measurement and obtain more accurate results for further use. An approach was developed on the basis of the review, which allows for solving the problem using the method based on the study of membrane potentials of wheat seeds.
Results. In this article, the study of the dependence of wheat seeds membrane potential from their germination was conducted. The results of experiments confirmed that the value of the potential could be used as quality assessment parameter. The requirements and optimal conditions for conducting the experiment were determined.
Discussion and Conclusion. The dependence of the wheat seeds membrane potential on their germination was established and the method for determining wheat seeds germination was developed. The implementation of this method will allow agricultural enterprises and farms to carry out the rapid assessment of wheat seeds germination at any technological stage (at the stage of harvesting, storage, seeding).

Engineering technologies and systems. 2019;29(3):443-455
pages 443-455 views

Determination of the Force Required for Stripping the Wheat Ear

Savin V.

摘要

Introduction. The force required for stripping the ear is one of important parameters characterizing the process of stripping. The force varies within certain limits depending on the type of plant, grain moisture, and structural and morphological parameters of the ear. A series of experiments was carried out to determine forces of different types of wheat stripping.
Materials and Methods. Experimental studies were carried out in the Kaluga Oblast in the fields of Kaluga Research Institute of Agriculture. The study dealt with wheat varieties “Kasar”, “Moskovskaya 56”, and “Moskovskaya 40”. Ear parameters were estimated directly before testing as structural and morphological parameters of the ear can change significantly depending on growing conditions. It was suggested that such parameters as the width and thickness of the ear affect the process of the latter interaction with stripping fingers.
Results. Forces of stripping the said wheat varieties were obtained using stripping fingers with a gap of 5–7 mm. Stripping forces of the “Kasar” wheat varied from 17,4 to 24,2 N, under conditions of the gap of 6 mm, and from 13,4 to 16,8, with the gap of 7 mm.
Discussion and Conclusion. Dependence of the stripping force on the gap width of stripping fingers was confirmed by results of our experiments. Forces varied in the range of 16,5–20,6 N when stripping off “Moskovskaya 40” wheat in the case of the gap of 5 mm and 8,1–14 N in the case of the 7-mm gap. The effect of such ear parameters as the width, thickness and density was established.

Engineering technologies and systems. 2019;29(3):456-466
pages 456-466 views

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