Vol 30, No 2 (2020)

Cover Page

Full Issue

Processes and Machines of Agroengineering Systems

Theoretical Analysis of Dimension Chains when Restoring the Landing Socket for Liner Sleeve Collar in the Depth of the Engines D-245 and D-260

Senin P.V., Rakov N.V., Smolyanov A.V., Makeykin A.M.

Abstract

Introduction. Up to 23% of all cylinder blocks of used engines D-245 and D-260 have worn out sockets for the liner sleeve collar in-depth and shall be discarded. The aim of the study was to increase the durability of the cylinder blocks of the mentioned above engines by processing the sockets in the repair size with the subsequent installation of adjusting washers.
Materials and Methods. In the article, the method of dimensional analysis was used to solve the problems. Based on the data presented in the technical documentation, the dimension chains were calculated when the piston moves to the lower and upper dead center.
Results. The conducted studies of dimension chains found that when the piston moves to the lower and upper dead center with gaps in the joints corresponding to the new units, the distance between the bottom of the piston and the head of the unit can be from 0.488 to 1.592 mm, and with gaps corresponding to the permissible during operation – from ‒0.035 to 1.15 mm. According to the results of calculations, the depth of the socket under the liner collar in the boring process should be within 9 4 0 04 . 0 08 ..++ mm, i.e. in the range of 9.44...9.48 mm.
Discussion and Conclusion. As a result of the study, the dimensional analysis found that the permissible value for milling the block stopping plane is 0.35 mm, and the depth of the liner collar when installing the adjusting washer with a thickness of 0.4 mm shall be from 9.45 to 9.47 mm.

Engineering technologies and systems. 2020;30(2):188-199
pages 188-199 views

Modeling the Process of Heat Treatment of Liquid Products in a Plate Heat Exchanger Using an Integrated Energy-Substituting Installation

Gerber Y.B., Gavrilov A.V., Kiyan N.S.

Abstract

Introduction. Currently, the issue of reducing electrical energy consumption in the technologies of processing agricultural products, in particular, milk is topical. In large part, these costs are associated with the implementation of heat treatment processes. The reduction of electrical energy consumption can be achieved in several ways, one of which is the development and application of solar-powered installations. In this case, the consumption of traditional electrical energy is significantly reduced, but the manufactures have the task of coordinating the installation parameters and the real production conditions of enterprises.
Materials and Methods. The study examined energy consumption in milk processing technologies, plate heat exchanger operation modes and heliocollector performance indicators. The method for defining the parameters of the plant for preparing the coolant in the technologies of milk processing with the use of a complex energy-substituting unit is proposed. The new technique provides a reduction of electric energy consumption from 30 to 70%.
Results. The consumption of electrical energy for thermal processes can be reduced by using solar energy. To solve the problem of optimizing the ratio of product consumption, heating area in the heat exchanger, the area of the solar collectors of the energy-substituting installation, it is recommended to use the obtained graphical dependencies and the formula for determining the area of the solar collectors.
Discussion and Conclusion. It is possible to determinate the area of solar collectors of complex energy-substituting installation for real production conditions through using the obtained analytical dependence taking into account the dependence the specified parameter on a temperature mode of heating, the area of a surface of heating in the heat exchanger, and weight of milk being processed per unit of time. 

Engineering technologies and systems. 2020;30(2):200-218
pages 200-218 views

Simulation of Sesame Seeds Outflow in Oscillating Seed Metering Device Using DEM

Sharaby N.N., Butovchenko A.V., Doroshenko A.A.

Abstract

Introduction. Sesame crop is one of the most important export crops in many countries around the world, especially in Africa. To meet the agricultural requirement of precision planting, various types of precision seed planters have been developed.  
Materials and Methods. In order to maintain good continuous performance of an oscillating seeder, it is important to monitor seed flow in real-time and adjust oscillation parameters automatically. Existing research methods, such as prototyping and monitoring the process using a high-speed camera, by reason of the random movement of particles, do not allow obtaining sufficient data to understand trajectories and velocities of particles and existing equations for particle motion when simulating the sowing process do not allow taking into account the interaction of particles that having various shapes. The aim of this study is to create a simulation model of an oscillating-type sowing planter using the sowing sesame seeds as an example for evaluating the effectiveness of this model, and the possibility of further optimization and prediction of sowing seeds with this device.
Results. The analysis of the results showed that during the simulation, the sowing rate of sesame seeds when leaving the oscillating seed metering holes has significant differences in number and direction. The resulting model allows monitoring the behavior of each particle of a sesame seed, analyzing its trajectory, speed, and forces acting on it at any one time, and varying the parameters to obtain the dependence of uneven seeding on the kinematic and geometric parameters of the device.
Discussion and Conclusion. The obtained simulation results provide an effective method for predicting the consumption of sesame seeds from the oscillating seed meter, which serves as the basis for optimizing the kinematic and geometric parameters of the oscillating sowing device in order to increase its efficiency. 

Engineering technologies and systems. 2020;30(2):219-231
pages 219-231 views

Technologies and Means of Agricultural Mechanization

Technology for Monitoring and Control of Air Flows Inside Metal Silos during Grain Storage

Razvorotnev A.S., Gavrichenkov Y.D.

Abstract

Introduction. Preservation of grain crops in flat-bottomed metal silos is not possible without monitoring and control of air flows in the internal volume. In the silos with uncontrolled air flows, there is a redistribution of moisture and additional moistening of the grain surface layer that leads to losses of about 2% of grain. The aim of this work is to develop a technology for preventing the grain surface layer from humidifying during storage in metal silos.
Materials and Methods. Under laboratory conditions, aerodynamic parameters of wheat and soybean grains were determined in the range of filtration rates less than 0.15 m/s. In metal silos, with a capacity of 2,000, 3,000 and 10,000 t, the temperature and relative humidity of the air inside at the top of the silos and outside were measured simultaneously. The temperature and relative humidity measurement period was 30 min for two and five months.
Results. A new objective standard of grain ventilation is proposed ‒ minimum (critical) filtration rate, which ensures moisture removal outside the silo. The analytical studies produced an equation for calculating the weighted average filtration rate of air leaving the grain mass. The total air flow rate corresponding to the weighted average filtration rate will provide a filtration rate of at least critical over the entire surface and will exclude moisture settling. The periods of air saturation with moisture up to 100% in the supervisory space under the roof of the silo have been determined experimentally. 
Discussion and Conclusion. The algorithm for safe active ventilation of grain and roof space in metal silos is proposed. Limit values of relative humidity of atmospheric air are recommended, the use of which will exclude humidification of grain mass when ventilating actively in the range of temperature difference between grain and atmosphere up to 30 °С and more. 

Engineering technologies and systems. 2020;30(2):232-253
pages 232-253 views

The Effect of Humic Aerosol Treatment on Grain Seeds Quality

Teterina O.A., Teterin V.S., Mitrofanov S.V., Kostenko M.Y., Rembalovich G.K., Novikov N.N.

Abstract

Introduction. According to experts, in the coming years, the world market of organic products will continue to grow at a rate of 15-16% per year. The growth will equal about 20% of the world market of all agricultural products by 2025. In this connection, of a particular interest is the development of elements of agricultural technologies for the use of soil-improving substances and growth regulators of natural origin, including humic preparations.
Materials and Methods. The methods of using humic preparations were investigated on the example of spring barley seeds, treated with the traditional semi-dry method and using hot mist. Germination of seeds in the laboratory was carried out according to the Russian State Standard GOST 12038-84. The laboratory data were subjected to mathematical processing by the method of variance analysis.
Results. The treatment of seeds with humic preparations led to an increase in sowing qualities, regardless of the method of seed treatment. However, the comparative efficiency analysis of the pre-sowing treatment of the test crop seeds with the aerosol and using the semi-dry method showed that the use of the developed equipment made it possible to increase the biological activity of humic preparations, which brought about an increase in the growth and biometric parameters of seedlings.
Discussion and Conclusion. The treatment of spring barley seeds with humic preparations has some positive effect on their sowing and yield qualities. The strongest positive effect was obtained when treating seeds with reduced sowing qualities, which was quite often observed when harvesting seed crops in years with unfavorable conditions: heavy rainfall, lack of heat, as well as in violation of the technology of harvesting and preparing seeds. Our experimental studies showed that the use of the developed device for treating seeds with hot mist reduces energy costs and increases processing efficiency.

Engineering technologies and systems. 2020;30(2):254-267
pages 254-267 views

Improving the Shock Resistance of Agricultural Composite Units Using Visco-Elastic Fluids

Astakhov M.V., Slavkina E.V.

Abstract

Introduction. The use of composite materials in agricultural engineering is known as one of the recommended ways to reduce the weight of the structure and protect against corrosion. The main disadvantages of such products are their low resistance to shock loads that occur during operation. The aim of this study is to develop a glass composite multi-layer structure of the trailer side, capable of withstanding shock loads along with statically applied forces, without including additional reinforcing metal elements in the zones of the possible impacts.
Materials and Methods. To increase the impact resistance of the product (after an analysis of modern design solutions) the use of visco-elastic non-Newtonian fluids based on polysilicon by introducing an additional layer into the power element to compensate for impact effects is proposed.
Results. On the basis of laboratory testing using statistical processing of the obtained data, the basic mechanical characteristics of non-Newtonian fluid (polysilicon) during impact tests (density, Poisson’s ratio, Young’s modulus, shear modulus) are determined, and graphs of the obtained dependencies are constructed. The temperature of the tested polysilicon samples did not significantly affect their mechanical properties. It is established that starting from the value of relative deformation 0.042, during the impact polysilicon shows linearly elastic properties.
Discussion and Conclusion. Based on the received mechanical characteristics, the conclusions about resistance to shock loads of polysilicon as a component of a trailer board element are made. The variant of arrangement of the trailer board structural solution as a multilayer sandwich element with external parts made of polymer composite material with internal filling with fiberglass cells and polysilicon placed in large cells is offered.

Engineering technologies and systems. 2020;30(2):268-286
pages 268-286 views

Информатика, вычислительная техника и управление

Synthesis of the Structure of Technological Processes

Kalyakulin S.Y., Kuzmin V.V., Mitin E.V., Suldin S.P., Tyurbeeva T.B.

Abstract

Introduction. The purpose of the study is to increase the level of automation of the technical documentation development through solving a problem of synthesis of the structure of technological processes.
Materials and Methods. The authors reviewed the current status of the issue of developing the automated structure for technological processes that have shown the complexity of its formalization because of a considerable quantity of factors which must be considered in developing. The algorithm for solving these tasks based on synthesis of technological processes has been developed.
Results. The authors identified the relations between the parameters of the structure of technological processes based on the formation of many admissible transitions. The generalized algorithm on the basis of the synthesis is developed.
Discussion and Conclusion. The tasks solved in this article allow increasing the level of automation of calculation of the parameters in systems of automated designing. The implementation of the algorithm for designing technological processes, which is developed on the basis of synthesis, allows increasing the general level of automation of designing technological processes.

Engineering technologies and systems. 2020;30(2):287-299
pages 287-299 views

Rapid Estimation of the Entropy of Long Codes with Dependent Bits on Low-Power, Low-Bit Microcontrollers (Review of Literature on Reducing the Dimension of a Problem)

Ivanov A.I., Bannykh A.G.

Abstract

Introduction. The aim of the work is to reduce the requirements for bit depth and processor performance of a trusted computing environment when estimating the entropy of long codes with dependent bits.
Materials and Methods. Testing procedures recommended by the Russia national standards are used. The transition from the analysis of ordinary long codes to Hamming distances between random Alien codes and the Own image code is used.
Results. It is shown that the transition to the presentation of data by the normal distribution law in the space of Hamming distances makes the relationship between mathematical expectation and entropy almost linear. Low-bit tables are constructed that relate the first statistical moments of the distribution of Hamming distances to the entropy of long codes. In calculations, the correlation index of the digits of the studied codes can vary widely.
Discussion and Conclusion. The calculation of the mathematical expectation and standard deviation is easily feasible on low-discharge low-power microcontrollers. The use of the synthesized tables makes it possible to pass easily from the lower statistical moments of the Hamming distances to the entropy of long codes. The task of calculating entropy is accelerated many times in comparison with Shannon’s procedures and becomes feasible on cheap low-bit processors.

Engineering technologies and systems. 2020;30(2):300-312
pages 300-312 views

Development of the Functional and Management Structure for the Computerized Management System under the Influence of Direct Environment Factors

Al Besoul K., Al Salaimeh S., Al Halaybeh A., Hajiyev N.

Abstract

Introduction. The task of building a management system is to help the manager in the process of making decisions. This provides for the establishment of goals and focuses on the construction of an integrated system unlike the construction of separated subsystems. The system requirements are determined by the reduction of data and knowledge on the phenomena and process, occurring during the operation of the facility management object.
Materials and Methods. The approach, used in this paper, is determined by the structure of the management systems, what is necessary to identify the main activities of the control object. The complex of functions is implemented and followed by determination of functional subsystems, which are necessary for the computerization of the control object. It should be noted that the proposed approach is a model and is suitable for developing the functional structure of only complexity.
Results. As a result, a unified service system of the enterprise appears. This system includes structural units responsible for the procurement and delivery of material resources, storage and movement of material flow as a part of the technological process, and the sale of finished products. These measures together can increase the efficiency of the enterprise and give its development dynamism in a difficult situation of market competition.
Discussion and Conclusion. The task of building a management system is to help the manager in the process of making decisions. This provides for the establishment of goals and focus on the construction of an integrated system unlike the construction of separated subsystems. The system requirements are determined by the reduction of data and knowledge on the phenomena and process, occurring during the operation of the facility management object.

Engineering technologies and systems. 2020;30(2):313-325
pages 313-325 views

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