TECHNOLOGY FACTORS EFFECT ON THE QUALITY PARAMETERS OF PRODUCTS MANUFACTURED BY THE WAAM-TECHNIQUE BASED ON GMAW (GAS-METAL-ARC-WELDING)

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Abstract

The object of research in the article is a welding procedure of additive manufacturing based on automatic wire electrode arc welding in a shielding gas environment– DED-W / WAAM-GMAW. The article presents the classification of DED technologies and their comparative characteristics. The advantages of WAAM processes based on GMAW are illustrated. The controlling factors of WAAM-GMA technologies that influence quality parameters of manufactured products and the output parameters of the process are specified for the evaluation of engineering capabilities in WAAM-GMAW. The mechanisms of metal transfer during its deposition onto the formed blank part are viewed. Comparative characteristics of transfer modes are presented, and their effect on the course of GMAW processes is evaluated. The influence of such factors as the polarity of the electrode wire connection, the current strength and voltage of the welding arc power source, the wire feed rate, the speed of movement of the welding blowpipe (welding bath), shielding gas composition on the product quality parameters and WOL is viewed. The aspects of path modeling of the shaping movements of the welding blowpipe in the WAAM-GMAW procedure affecting the thermal processes of WOL, the geometric accuracy and shape of the blank part, and the mechanical properties of the work material are described. The disadvantages of the method related to the possible defects in products, such as high surface roughness and undulation, anisotropy of the mechanical properties of the material, metal overflows on the side surface of the blank, residual stresses, porosity, cracks and delamination, are focused on. The causes of defects are listed. An analysis of the proneness of various materials to various defects is presented. Information is provided on the degree of influence of some of the controlling technology factors of the WAAM-GMAW procedure on the WOL parameters and the generated product quality parameters. A number of solutions have been proposed to improve the reliability of forming the quality parameters for products obtained by WAAM-GMAW methods.

About the authors

Shenbo Li

Xiamen University of Technology

Email: hit4057@xmut.edu.cn

Zhishu Lin

Xiamen University of Technology

Andrey Viktorovich Kirichek

Bryansk State Technical University

Email: avkbgtu@gmail.com
professor, doctor of technical sciences

Maksim Nikolaevich Nagorkin

Bryansk State Technical University

Email: nagorkin@tu-bryansk.ru
Department of Technosphere Safety, docent, doctor of technical sciences

Maksim Aleksandrovich Novikov

Email: novikovmax14@yandex.ru
graduate student of architecture

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