Patterns of reverse-polarity plasma torches wear during cutting of thick rolled sheets

E. A. Sidorov; Сидоров Е. А.; A. V. Grinenko; Гриненко А. В.; A. V. Chumaevsky; Чумаевский А. В.; A. O. Panfilov; Панфилов А. О.; E. O. Knyazhev; Княжев Е. О.; A. V. Nikolaeva; Николаева А. В.; A. M. Cheremnov; Черемнов А. М.; V. E. Rubtsov; Рубцов В. Е.; V. R. Utyaganova; Утяганова В. Р.; K. S. Osipovich; Осипович К. С.; E. A. Kolubaev; Колубаев Е. А.

doi:10.17212/1994-6309-2024-26.3-149-162

Patterns of reverse-polarity plasma torches wear during cutting of thick rolled sheets

Authors: Sidorov E.A.¹, Grinenko A.V.¹, Chumaevsky A.V.¹, Panfilov A.O.¹, Knyazhev E.O.¹, Nikolaeva A.V.¹, Cheremnov A.M.¹, Rubtsov V.E.¹, Utyaganova V.R.¹, Osipovich K.S.¹, Kolubaev E.A.¹
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Issue: Vol 26, No 3 (2024)
Pages: 149-162
Section: EQUIPMENT. INSTRUMENTS
URL: https://journals.rcsi.science/1994-6309/article/view/293457
DOI: https://doi.org/10.17212/1994-6309-2024-26.3-149-162
ID: 293457

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Abstract

The introduction describes the features of the process of plasma cutting of various metals and alloys using reverse-polarity plasma torches with and the features of cutting thick sheets. The purpose of the work is to study the wear process of plasma torches operating on reverse polarity current when cutting thick rolled sheets of aluminum and titanium alloys. Research methods include optical and scanning electron microscopy, filming of the cutting process and visual inspection of plasma torch elements after receiving specimens. Results and discussion. The section shows the appearance of the main working elements of the plasma torch after cutting in various modes, which led to both stable and gradual wear and to catastrophic failure of the plasma torch. The results of structural studies of the main characteristic zones of nozzles and electrodes after cutting are presented. The studies carried out made it possible to establish the main reasons for the failure of the working elements reverse-polarity plasma torches. The causes of catastrophic failure of plasma torches include failure to maintain the gap between the nozzle and the electrode and melting of the channel of gas supply into the discharge chamber. The wear of nozzles and electrodes in a stable mode can be intensified due to abnormal operation of the starting arc, the presence of manufacturing inaccuracies and excess gas pressure. In conclusion, the main conclusions based on the results of the research are formulated. The process of wear of electrodes, nozzles and body elements of plasma torches during operation at high electric arc power values is described.

Keywords

Plasma cutting, macrostructure, wear, nozzle, electrode, heat affected zone, metal melting, cutting parameters

References

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Patterns of reverse-polarity plasma torches wear during cutting of thick rolled sheets

Full Text

Abstract

Keywords

About the authors

References

Supplementary files