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Vol 55, No 4 (2019)

Article

Electrochemical Deposition by Design of Metal Nanostructures

Monaico E., Monaico E.I., Ursaki V.V., Tiginyanu I.M., Nielsch K.

Abstract

We report on the application of specially-designed masks for the purpose of electrochemical etching of InP single crystals which enables one to change in a controlled fashion the direction of propagation of pores, including those propagating in directions parallel to the top surface of substrates. The fabricated templates have been used to electrochemically deposit metallic nanostructures along predefined directions and to develop two-dimensional arrays of metallic nanotubes or nanowires embedded in semiconductor matrices.

Surface Engineering and Applied Electrochemistry. 2019;55(4):367-372
pages 367-372 views

Features of the Magnetic Properties of Thin-Film Composites Made with a Solid Solution of the CoGaxFe2 –xO4 and Polyvinylidene Fluoride

Hasanli S.M., Huseynova A.G., Khalilova S.G., Allazov M.R., Samedova U.F., Safarzade U.M.

Abstract

Thin-film magnetic composite films made using polyvinylidene fluoride (PVDF) and a solid solution of the CoGaxFe2 – xO4 type (x = 1.75) were synthesized, and their magnetic characteristics are studied. The dependences of magnetic permeability on the frequency and strength of the alternating field are investigated. It is assumed that the reason of the growth of the magnetic permeability due to the magnetic field strength is the displacement of domain boundaries and the orientation of domain moments under the action of an external field, and a sharp decrease in the magnetic permeability versus the frequency of the magnetic field is due to the demagnetizing effect of the eddy currents.

Surface Engineering and Applied Electrochemistry. 2019;55(4):373-378
pages 373-378 views

GO/C2S Gate Dielectric Material for Nanoscale Devices Obtained via Pechini Method

Hussein Salmani ., Ali Bahari .

Abstract

Some issues, such as leakage and tunneling currents, and light atom penetration through a thin gate dielectric, are threatening for silicon dioxide to be used as a suitable gate dielectric material for the next-generation metal-insulator-semiconductor-field-effect-transistor (MISFET) devices. A novel gate dielectric material for MISFET has been synthesized via the Pechini method by combining graphene oxide (GO)/dicalcium silicate (C2S) components. First, GO nanoparticles were synthesized via the Hummer method and C2S—via the Pechini method and then 0.1, 0.2, 0.4 and 0.8 the weight percentages (wt %) of GO were added into the C2S matrix. Their nanostructural properties were studied by the field emission scanning electron microscopy X-ray diffraction, Fourier transform infrared, thermo-gravimetry and differential scanning calorimetry. The electrical properties of GO/C2S nanocomposites, metal (Al)-GO/C2S insulator-Si (semiconductor) were fabricated by the physical vapor deposition technique at 10–7 Torr. The capacity, current-voltage relationship, quality factor, dissipation factor were measured with an LCR meter GPS-132A and 4-probe techniques. The frequency response of dielectric properties, dielectric constant, dielectric loss, and AC electrical conductivity, of the examined samples were studied. The electrical measurements showed that a sample with 0.4 wt % of GO nanoparticles has a higher dielectric constant at a frequency of 120 kHz (K = 62) and 1 kHz (K = 30), a lower leakage current (20 × 10–6 A/cm2), a good carrier mobility (7.62 cm2/V s), a low threshold voltage (2.9 V), a large current ION/IOFF ratio (1.25 × 103), and a higher quality factor (32.4). Therefore, C2S/GO nanocomposite with 0.4 wt % Go nanoparticles can be introduced as an alternative gate dielectric material for the next generation of MISFET devices.

Surface Engineering and Applied Electrochemistry. 2019;55(4):379-389
pages 379-389 views

Application of Electrospark Deposition Process and Modified SHS Electrode Materials to Improve the Endurance of Hot Mill Rolls. Part 1. Features of Coating Formation on SPHN-60 White Cast Iron Substrates

Kudryashov A.E., Zamulaeva E.I., Levashov E.A., Manakova O.S., Petrzhik M.I.

Abstract

Electrospark deposition on samples made of SPHN-60 white cast iron is carried out in two stages. During the first stage, a barrier sublayer was applied, and during the second stage, a multifunctional protective coating was applied. Two materials for the electrodes, Ni and Cr, were chosen to form a sublayer according to the calculations of Palatnik’s criterion. The impact of a sublayer on the features of the formation of electrospark coatings is studied using hard-metal electrodes of SHIM-40NАОKn (TiC–NiAl + \({\text{ZrO}}_{2}^{{{\text{nano}}}})\) and SHIM-11ОKn (TiB2–NiAl + \({\text{ZrO}}_{2}^{{{\text{nano}}}})\). The phase composition and the surface roughness of the formed coatings are studied. It is found that deposition of a sublayer contributes to an increase in the fraction of refractory phases in coatings. The surface roughness (Ra) varies from 3.37 to 8.20 μm. The adhesion strength of the two-layer electrospark coatings to the substrate exceeds 100 N.

Surface Engineering and Applied Electrochemistry. 2019;55(4):390-401
pages 390-401 views

Electrodeposition of Ternary Fe–W–H Alloys

Gamburg Y.D., Zakharov E.N.

Abstract

Electrochemical deposition, structure, and properties of Fe–W alloys are studied. The alloys formed at a low current density are crystalline supersaturated solid solutions which are magnetic. At higher current densities, amorphous nonmagnetic alloys of the same composition are formed. As a result of treatment at 500–600°С, both amorphous and crystalline transform into a more equilibrium binary system, containing W solid solution in Fe and an intermetallic compound. The concentration of the remaining W in the solid solution was much higher than the equilibrium solubility. A considerable amount of hydrogen incorporates into the deposits. The deposits may be qualified as ternary Fe–W–H alloys. The incorporated hydrogen plays a crucial role in the transition from a crystalline state typical for specimens produced at low current densities to the amorphous or nanocrystalline deposits formed at higher current densities.

Surface Engineering and Applied Electrochemistry. 2019;55(4):402-409
pages 402-409 views

Electrochemical Deposition and Characterization of Ni and NiCu Coatings for Hydrogen Evolution Reaction

Ömercan Öztop ., Ağaoğlu G.H., Orhan G.

Abstract

In this study, NiCu alloy coatings were electrochemically deposited on a copper electrode (Cu/NiCu). The effects of Ni/Cu mole ratio in the electrolyte and the current density on alloy composition and morphology as well as on the hydrogen evolution reaction (HER) in the alkaline solution for electrodeposited NiCu were investigated. The electrocatalytic activity of the fabricated NiCu alloys for the HER in alkaline solutions at 30°C was investigated by the polarization measurements and electrochemical impedance spectroscopy techniques. The morphology and chemical composition of the electrodeposited NiCu were characterized by scanning electron microscopy and atomic absorption spectroscopy. It was found that a NiCu electrode with copper content of ca. 14 wt % and a large surface area show a high electrocatalytic activity for the HER. The experiments were carried out in a bath with a pH of 8.0, Ni/Cu mol ratio of 1/20 and 0.2 M sodium citrate concentration at a current density of 50 mA cm–2. The fabricated alloys stability was tested by polarization measurements after different anodic and cathodic treatments in 1 M NaOH solution. Moreover, the corrosion behavior of Cu/Ni and Cu/NiCu electrodes at an open circuit potential was also investigated and their corrosion resistances were compared.

Surface Engineering and Applied Electrochemistry. 2019;55(4):410-417
pages 410-417 views

Thermoelectric Properties and Shubnikov–de Haas Oscillations in Bi Wires Doped with Sn

Nikolaeva A.A., Konopko L.A., Para G.I., Gergishan I., Botnari O.V.

Abstract

Using a set of glass-insulated Bi–0.02 at %Sn wires with diameters varying in a range of 0.2–1 μm prepared by liquid-phase casting by the Ulitovsky method, a complex of measurements of the temperature dependences of resistivity ρ(T), thermoelectric power α(T), and magnetic field dependences R(H) in range 4.2–300 K and Shubnikov–de Haas (SdH) oscillations in longitudinal and transverse magnetic fields up to 14 T in a temperature range of 2.1–20 K has been conducted. According to the SdH oscillation measurements, the minimum and maximum cyclotron masses, the Dingle temperature, and the position of the Fermi level εF in the Bi–0.02 at %Sn wires have been calculated. It has been shown that, at low temperatures, the conduction occurs only through T-holes, i.e., εF is located in the region of the band gap ΔEg; it has been found that the anisotropy of the Fermi surface of the T-holes does not change after doping. The observed anomalies in the temperature dependences ρ(T), α(T), and on longitudinal magnetic field dependences R(H), which depend on wire diameter d, have been interpreted in terms of the occurrence of galvanomagnetic size effects. From the experimental data, power factor P.f. = α2σ for the Bi–0.02 at %Sn wires with different diameters in a range of 4.2–300 K has been calculated; the maximum P.f. value in different temperature ranges has been calculated. It has been found that the maximum P.f. value is achieved in a temperature range of 75–100 K, when the thermoelectric power has a positive value, which is an important factor for thermoelectric applications at low temperatures.

Surface Engineering and Applied Electrochemistry. 2019;55(4):418-423
pages 418-423 views

Impact of Electrochemical Passivation on Burr Suppression of Ti–4Al–6V Alloy during Machining

Thanigaivelan R., Arunachalam R., Madhan C., Kumar R.R., Muthuselvam M.

Abstract

Formation of burr at the entry and exit of a hole is a common problem in drilling operations. Especially in drilling of the Ti–4Al–6V alloy, the entry burr is a major concern, which reduces the fatigue life of the components. In this study, Ti–4Al–6V alloy plates were drilled to investigate the effect of electrochemical treatment as well as the machining parameters on the drilling burr formation. Different test pieces were electrochemically treated in an electrochemical cell for time durations from 30 min to 75 min, with the cutting speed and feed rate varying in the range of varying in a range of 100–200 m/min and 0.01–0.05 mm/rev, respectively. As a result of the electrochemical treatment, the hardness was of 621 HV at 10 mN loading for the duration of 60 minutes. Moreover, the hardness was found to be 521 HV at 100 mN loading. Based on the hardness value and SEM micrographs, the 60 minutes electrochemically treated workpiece shows remarkable improvement in the burr formation. The magnified view of the circumference of the drilled hole shows a reduced burr for 60 minutes treated Ti–4Al–6V alloy workpiece.

Surface Engineering and Applied Electrochemistry. 2019;55(4):424-429
pages 424-429 views

Anticorrosive Effect of Tribulus terrestris on Aluminium in Basic Media

Prachi Rathi ., Sudesh Kumar .

Abstract

Different plant parts—extracts of Tribulus terrestris were employed against aluminium corrosion in basic media. The corrosion inhibition behavior of alcoholic extract of plant parts was measured by the weight loss method, the thermometric method, the potentiostatic polarization method, and electron impedance spectroscopy. The surface analysis was carried out by Fourier-transform infrared spectroscopy and scanning electron microscopy. The experiments showed an inhibition efficiency >70% with leaves extract in 0.5 M NaOH solution.

Surface Engineering and Applied Electrochemistry. 2019;55(4):430-435
pages 430-435 views

Corrosion Performance of Nano-Alumina Coatings over Anodized Aluminum Alloy by Dip Coating Method

Dalip Singh ., Veena Dhayal ., Dinesh Chandra Agarwal .

Abstract

Alumina coatings are widely used to enhance the wear, abrasion, and corrosion resistance of metal components. This investigation aims at studying the alumina sol-gel coating on the anodized aluminum alloy surface using a dip coating technique. A stable alumina coating was deposited over the anodized aluminum surface using oxime-modified aluminum(III) isopropoxide as sol-gel precursor. The scanning electron microscopy image of the coated anodized sample suggests deposition of a uniform and crack-free aluminum coating. The corrosion resistances of bare, anodized, and coated anodized aluminum alloy samples were investigated by electrochemical impedance spectroscopy and potentiodynamic polarization in 3.5 wt % aqueous NaCl solution. An appreciable shifting was observed in the equilibrium corrosion potential (Ecorr) and the corrosion current density (icorr) values of both anodized and coated anodized samples: i.e. Ecorr: from –1377.11 mV (anodized) to –711.54 mV (coated anodized) and icorr: from 80.37 μA/cm2 (anodized) to 0.090 μA/cm2 (coated anodized). The results clearly indicate the corrosion resistive behavior of nano-alumina coatings.

Surface Engineering and Applied Electrochemistry. 2019;55(4):436-442
pages 436-442 views

Attenuation of Acid Corrosion of Mild Steel Using a Novel Organic Dye: Electrochemical and Surface Measurements

Yudhistira Rao ., Preethi Kumari P. ., Sunil D., Shetty P., Rao S.A.

Abstract

The corrosion behavior of mild steel in acid media was studied at different temperatures and over a range of concentrations of a newly synthesized azo dye, namely, 2-((E)-((Z)-(2-hydroxy- 5-((E)phenyldiazenyl) benzylidene) hydrazono) methyl)-4-(phenyldiazenyl)phenol (PBHP). Standard electrochemical methods such as potentiodynamic polarization and electrochemical impedance spectroscopy were employed for the corrosion rate measurements. As per the experimental data, the inhibition efficiency was observed to increase with an increase in the concentrations of PBHP. Potentiodynamic polarization measurements indicate that the studied inhibitor functions as mixed type and followed Langmuir adsorption isotherm. The surface morphology of the mild steel specimen was examined before and after corrosion using scanning electron microscopy and atomic force microscopy.

Surface Engineering and Applied Electrochemistry. 2019;55(4):443-454
pages 443-454 views

Preparation and Properties of an Aluminum Hydroxide-Modified Diatomite Sorbent for Removal of Fluorides from Waters

Zelentsov V.I., Datsko T.Y., Politova E.D., Volodina G.F., Smolyanskii A.S.

Abstract

A new sorbent (Al-D) for the removal of fluoride ions is prepared by modifying diatomite with aluminum ions. The sorbent is studied using X-ray diffraction, thermogravimetry, X-ray photoelectron spectroscopy, and adsorption structure analysis; its ability to remove fluoride ions from model aqueous solutions is measured under static conditions. The diatomite, which is modified by heterogeneous hydrolysis of an aluminum salt in the presence of diatomite suspension, has a higher specific surface area and a greater sorption pore volume and exhibits excellent characteristics in fluoride adsorption. Fluoride sorption isotherms measured under equilibrium conditions are modeled using the Langmuir, Freundlich, Langmuir−Freundlich, Brunauer−Emmett−Teller, and two-step Langmuir equations. The model parameters are calculated. The two-step Langmuir model gives the best fit to the experimental isotherms (R2 = 0.9836). Fluoride adsorption on the sorbent Al-D occurs via ion exchange: surface OH groups are replaced with fluoride ions from solution to form aluminum fluoride complexes at the sorbent surface.

Surface Engineering and Applied Electrochemistry. 2019;55(4):455-462
pages 455-462 views

Fabrication of PANI/SnO2 Hybrid Nanocomposites via Interfacial Polymerization for High Performance Supercapacitors Applications

Prasanna B.P., Avadhani D.N., Raj V., Kumar K.Y., Raghu M.S.

Abstract

Tin oxide (SnO2) nanoparticles were prepared by a low cost precipitation method. As prepared, SnO2 nanoparticles were incorporated into polyaniline (PANI) matrix to form PANI/SnO2 nanocomposites via liquid-liquid interfacial polymerization. The composite formation and structural changes in PANI/SnO2 nanocomposites were investigated by X-ray diffraction, scanning electron microscopy, and Fourier transform infrared spectroscopy. Electrochemical behavior of nanocomposite was evaluated in a three electrode system (in 1 M H2SO4) using such electrochemical techniques as cyclic voltammetry and chronopotentiometry. The calculated, via cyclic voltammetry, specific capacitance of the nanocomposite was found to be 636 Fg–1 at a scan rate of 2 m Vs–1. The nanocomposite exhibited a specific capacitance of 337 Fg–1 at a current density of 0.2 Ag–1. Further, it exhibited 73% of capacitance retention and 100% of columbic efficiency in a life cycle test conducted at 7.5 Ag–1 for 2000 cycles.

Surface Engineering and Applied Electrochemistry. 2019;55(4):463-471
pages 463-471 views

Platinum and Transparent Conducting Oxide Free Graphene-CNT Composite Based Counter-Electrodes for Dye-Sensitized Solar Cells

Ratul Kumar Biswas ., Nemala S.S., Mallick S.

Abstract

Graphene nano-sheets were prepared from natural graphite by a simple high shear exfoliation technique in suspension form and in bulk quantity. The structural properties of the graphene thus prepared were characterised by X-ray diffraction, Raman spectroscopy, transmission electron microscopy and dynamic light scattering. BYK-multi-walled carbon nanotubes (MWCNT) paste was infused into the graphene solution. UV-Vis spectroscopy was performed to know the concentration of both graphene and CNT solution. Glass microslides were used to be coated with used to be coated with the graphene-MWCNT solution and surface morphology was studied by field emission scanning electron microscopy. The study of morphology showed that the CNT’s provide better connectivity across the graphene flakes. Sheet resistance was measured by the van der Pauw method. An optimum concentration for CNT was found out for lowest sheet resistance. 3-Aminopropyl triethoxysilane (APTES) was added into the graphene-CNT composite paste to achieve better adhesion. Cell assembling was done using TiO2 coated photo-anodes, tri-iodide/iodide electrolyte solution and the graphene-CNT-APTES based counter-electrodes. APTES improves the adhesion and was able to reduce the cell-cost.

Surface Engineering and Applied Electrochemistry. 2019;55(4):472-480
pages 472-480 views

Inhibitive Effect of 2-[4-(Dimethylamino) Benzylidene] Hydrazinecarbothioamide on Corrosion of Mild Steel in Acidic Solution

Prithvi ., Kumari P., Rao S.A.

Abstract

The inhibition efficiency and adsorption of 2-[4-(dimethylamino) benzylidene] hydrazinecarbothioamide (DABHC) on the corrosion behaviour of mild steel in 0.5M H3PO4 and H2SO4 solutions has been studied in the temperature range (30–50°C) using potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) techniques. The inhibition effectiveness of DABHC increases with increase in its concentration and decreases with increase in temperature. The results indicate that DABHC functions as a mixed type inhibitor and followed Langmuir’s adsorption isotherm. The corrosion inhibition of DABHC takes place through physisorption. The surface of the specimen was analysed using scanning electron microscope (SEM) and atomic force microscopy (AFM).

Surface Engineering and Applied Electrochemistry. 2019;55(4):481-491
pages 481-491 views

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