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Vol 41, No 5 (2019)

Production, Structure, Properties

Solidus Surface of the Mo–Ni–B System

Utkin S.V., Kublii V.Z., Sleptsov S.V., Bondar A.A., Levchenko P.P., Osokin G.A., Velikanova T.Y.

Abstract

The Mo–Ni–B alloys with a boron content ca.41 at % were prepared by arc melting, annealed at subsolidus temperatures and studied by X-Ray diffraction method, differential thermal analysis and SEM/EPMA microscopy, and the incipient melting temperatures were measured by the Pirani-Alterthum technique. Based on the authors’ experimental data and in view of the data published elsewhere, the partial solidus surface projection has been constructed for the first time for the Mo–Ni–B system in the region Mo–MoB1.0–NiB∼0.8–Ni.

Journal of Superhard Materials. 2019;41(5):287-301
pages 287-301 views

Microstructures and Properties of Fe–Co–Cu Pre-Alloyed Powder for Geological Diamond Bits

Xie D., Qin H., Lin F., Pan X., Chen C., Xiao L., Chen J., Mo P.

Abstract

For geological diamond bits Fe–Co–Cu alloys are the a generation of metal matrix. In this paper, the Fe–Co–Cu pre-alloys with various chemical compositions were synthesized using the co-precipitation method, which were subsequently sintered at different temperatures. The structural, thermal and properties of the powders and its sintered materials were characterized by various techniques. X-ray diffraction studies indicated that solid solutions were formed for the alloys during co-precipitation process. Microstructures of these pre-alloyed powders exhibited that the sintering process was facilitated by the irregular shapes, interconnected fine particles as well as the large surface areas. The thermal effects of the pre-alloyed powders were explored by differential scanning calorimetry. The optimal sintering temperature for each pre-alloyed powder was determined by the mechanical analysis. Scanning electron microscopic results show that the composition ratio of Fe and Cu had a significant impact on the microstructures of the sintered materials, and the 65%Fe-20%Cu-15%Co alloy reached the best surface coverage over the diamond bits. The drilling performances for various pre-alloyed powders were verified by micro-drilling experiments. Those results suggested that the 65%Fe-20%Cu-15%Co alloy exhibited the optimal performance for application in geological diamond drilling bits.

Journal of Superhard Materials. 2019;41(5):302-309
pages 302-309 views

High Pressure Effects on Structural, Elastic and Thermodynamic Properties of Tantalum Mononitride

Chang J., Ge N., Liu K., He X.

Abstract

The pressure effects on the structural, elastic and thermodynamic properties of tantalum mononitride in WC-type phase (i.e. WC–TaN) are investigated by the first-principles plane wave pseudo-potential density functional theory method and the quasi-harmonic Debye model. The obtained equilibrium structure parameters and ground state properties are in excellent agreement with the experimental and other theoretical results. The calculations of the phonon dispersion curve and the density of phonon states verify that the WC–TaN is dynamically stable. A full elastic tensor and anisotropies behavior of the WC–TaN is also evaluated and discussed in the wide pressure range. The results show that WC–TaN is elastic anisotropy and mechanically stable up to 100 GPa, and the compression along c-axis direction is more difficult than along a-axis. The obtained superior mechanical properties show that WC–TaN is a promising candidate structure to be one of the ultra-incompressible and hard materials. Finally, by using the quasi-harmonic approximation model, we predicted the thermodynamic properties of WC–TaN under pressure and temperature. The heat capacity CV, Debye temperature θ, the thermal expansion α and the Grüneisen constant γ are obtained successfully in the ranges of 0–100 GPa and 0–2000 K.

Journal of Superhard Materials. 2019;41(5):310-320
pages 310-320 views

Theoretical Investigation on Effect of Boron on Improving the Hardness of Zincblende-Aluminium Nitride and Its Mechanical, Thermal and Thermoelectric Properties

Viswanathan E., Sundareswari M., Krishnaveni S., Manjula M., Jayalakshmi D.S.

Abstract

In this paper, we present the outcome of ab-initio band structure study carried out on cubic phase ternary BxAl1−xN (x = 0, 0.125, 0.25, 0.5, 0.75, 0.875, 1.0) alloys in order to analyze the elastic coefficients thereby the structural, thermoelectric, electronic, thermal, mechanical, and optical properties of these alloys. With the aim of enhancing the hardness of aluminium nitride (19 GPa), the present study on the proposed combinations reveal that B0.75Al0.25N (40.5 GPa) and B0.875Al0.125N (49.5 GPa) alloys turn out to be superhard materials as their hardness surpasses 40 GPa. Further, B0.875Al0.125N alloy has been identified to serve as a good thermoelectric as it has a high Seebeck coefficient value of 240 µV/K and of melting temperature of 4282 K. Except for the binary compounds AlN and BN, all the other ternary alloys are predicted to be direct band gap materials. The density of states, band structure, charge density plot, various elastic moduli, Debye’s temperature, elastic wave velocity, dielectric constant, Seebeck’s coefficient and other properties of interest are discussed in this paper. The results are compared and found to agree very well with the available literature.

Journal of Superhard Materials. 2019;41(5):321-333
pages 321-333 views

Influence of μ-size WC on the Corrosion Behavior of Ultrafine WC/WC-Co Cemented Carbides

Liu C., Liu Y., Ma Y., Liu W., He Y.

Abstract

The electrochemical behavior of ultrafine WC/μ-WC-Co alloy with different grain sizes of WC particles was investigated in 1M HCl and 1M NaOH solutions using potentiodynamic polarization and surface analytical techniques. Good linear grain size dependence existed for the corrosion current density (Icorr). Alloys with smaller WC exhibited better corrosion resistance. Addition of μ-size WC particles can weaken the corrosion resistance of ultrafine WC/μ-WC-Co cemented carbide. The corrosion mechanism is discussed based on the SEM and EDS analysis. The predominant dissolution of the Co particles as the binder phase in HCl solution as well as WC matrix remained at the tangent surface. The benefits of Co(OH)2 protective film can only be utilized in alkaline solution.

Journal of Superhard Materials. 2019;41(5):334-344
pages 334-344 views

Corrosion Behavior of WC–10 wt % Ni3Al Composite in Acidic Media

Li X., Zhang M., Xia X., Cao T., Liang L., Li H.

Abstract

The room temperature corrosion behavior of WC–10 wt % Ni3Al composite and WC–8 wt % Co hardmetal in various acidic solutions (1 M H2SO4, 1 M HCl and 1 M HNO3) were compared and investigated utilizing immersion test, electrochemical measurement and surface analytical techniques. The results show that in H2SO4 solution WC–10Ni3Al composite has a nobler free corrosion potential, lower corrosion current density (Icorr) values and intrinsically better corrosion resistance than WC–8Co. Notably, pseudopassivity was observed in the polarization curves of WC–10Ni3Al in both HCl and H2SO4 solutions. In addition, although WC–10Ni3Al is corroded much faster in HNO3 solution than in the other two mediums, it exhibits a superior corrosion resistance compared to WC–8Co. The corrosion mechanism of WC–10Ni3Al composites is dominated by Ni dissolution.

Journal of Superhard Materials. 2019;41(5):345-354
pages 345-354 views

Dependence of the Detonation Nanodiamond Yield on the Detonation Process Parameters

Dolmatov V.Y., Myllymäki V., Vehanen A., Dorokhov A.O., Kiselev M.N.

Abstract

To determine the dependence of the yield of detonation nanodiamonds (DNDs) on the power of explosives used, a new concept is introduced—the specific power of explosives (to which the detonation velocity of explosives and the pressure of gases in the Chapman-Jouguet plane are related), which is given by the ratio of the heat of explosion to the unit mass and time. The DNDs yield has been found to depend on the detonation velocity and pressure in the Chapman-Jouguet plane. The optimum yield of DNDs (> 5 wt %) is achieved when the specific power of explosives is 30000 to 60000 kJ/(kg·µs), the detonation velocity is 7250 to 8000 m/s, and the pressure in the Chapman-Jouguet plane is 21 to 28 GPa.

Journal of Superhard Materials. 2019;41(5):355-359
pages 355-359 views

Investigation of Machining Processes

Porosity and Water Absorbability of Tool Composite Materials as Factors of Improving Wear Resistance of Superabrasive Grinding Wheels. Part 3. Cutting-Tool Ceramic Composites

Lavrinenko V.I.

Abstract

It is shown for the first time that the presence of porous space in cutting-tool ceramics makes it possible to influence, through water absorption, the performance of diamond machining of such ceramics and, first of all, improve their machinability. The effective duration of water pre-saturation of oxide-carbide ceramics has been found to be 48 h. For lower-porosity ceramic materials the saturation period is longer, e.g., it is 96 h for oxide ceramics and 192 h for cermets.

Journal of Superhard Materials. 2019;41(5):360-363
pages 360-363 views

Letters to the Editor

Residual Thermal Stresses in a Three-Phase Cermet Composite with a Layer-Structured Refractory Component

Bondarenko V.P., Litoshenko N.V.

Abstract

Residual thermal stresses in a three-phase cermet composite with a layer-structured refractory component (WC-coated SiC grains) are studied by analytical methods. The layer of residual thermal stresses in such alloys is found to significantly depend on the composition and volume content of the layers and binder phases. The data obtained for the alloys with a large amount of the binder phase are in good agreement with the results of calculation by a different numerical model.

Journal of Superhard Materials. 2019;41(5):364-368
pages 364-368 views