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Том 41, № 3 (2019)

Production, Structure, Properties

HFCVD Synthesis of Boron-Doped Microcrystalline Diamonds

Zhang T., Qin F., Zhang L., Gao L., Sun F.

Аннотация

Microcrystalline diamond powders are deposited directly by a HFCVD apparatus with adding amounts of trimethyl borate in gas mixture. The study establishes the relationship between the boron concentration and growth behaviors of microcrystalline diamond particles. The results present that the addition of boron and oxygen atoms increases the growth rate of diamond crystals by a factor of 1.2–1.7, moreover, does not influence the morphology and grain density of diamond particles significantly.

Journal of Superhard Materials. 2019;41(3):143-148
pages 143-148 views

Formation of Layer WC-(Co,Ni,Al) Structure on the Cutting Plate Surface of WC-7(W,Ti)C-10Co Cemented Carbide in the Contact Area with Ni3Al Melt

Prokopiv M.

Аннотация

It reported that a new type of the structure was found on the cutting plate surface of the WC-7(W,Ti)C-10Co cemented carbide of T5K10 brand after contact with the Ni3Al melt at 1530°C in a vacuum, which includes external WC-(Co,Ni,Al) and intermediate WC-(W,Ti)C-(Co,Ni,Al) layers with varying chemical and phase composition by thickness. The maximum content and dimensions on the Co-based phase are characteristic of the structure on the boundary of the outer and transition layers, which by 1.7 and 2 times, respectively, exceed the similar indicators in the basic structure of this sample. The formation of such a structure occurs by the output of W, C and the Co-based phase from the volume on the surface of the plate and the subsequent absorption of it by N and Al from the Ni3Al melt. It is shown that in the formed layer structure on the plate surface there is a residual microporosity but less than that in the basic structure outside the surface layer, which also decreased in comparison with the level of microporosity in the structure of the initial plate.

Journal of Superhard Materials. 2019;41(3):149-156
pages 149-156 views

The Effect of Sintering Temperature on Wear Resistance of Alloys Produced by Using Hot Isostatic Pressing (HIP) Method

Yildiz T., Aba S.

Аннотация

The present study investigated the effect of the temperature, at which a new matrix material was produced via hot isostatic pressing (HIP) method by adding certain rate of Co and Ni elements into CuSn (85/15) bronze alloy, and Co and Ni elements wear resistance of the samples produced. One of major advantages of HIP method is that heat and pressure are applied simultaneously during the sintering process. Thus, all or almost all of the pores are eliminated during the manufacturing and a denser material is obtained. During the study, sintering pressure and sintering time were kept constant as 15 min, and also sintering temperature was selected to be 700 and 800°C as the variable parameter. Sintering process was carried out under vacuum starting from the first burn. The produced samples were then prepared metallographically and SEM and EDS analyses were performed for microstructure examinations. Microhardness of the samples was taken to investigate mechanical behaviors of the samples and they were subjected to wear test. Finally, density test was applied to samples and their experimental and theoretical densities were calculated. In conclusion, it was seen that more homogenous samples were obtained as sintering temperature increased. As Co amount and temperature increased in the study, wear resistance increased.

Journal of Superhard Materials. 2019;41(3):157-168
pages 157-168 views

A Study of the Process of Gold Plating from Citrate and Phosphate Electrolytes in the Presence of Modified Detonation Nanodiamonds

Dolmatov V., Rudenko D., Burkat G., Aleksandrova A., Vul’ A., Aleksenskii A., Kozlov A., Myllymäki V., Vehanen A., D’yakov I., Dorokhov A., Kiselev M.

Аннотация

The use of modified detonation nanodiamonds in the most common gold-plating electrolytes—citrate and phosphate—makes it possible to increase microhardness by a factor of about 1.2 and wear resistance from 3.6 times up to that of a practically non-abradable coating, while keeping unchanged the electrolyte formulations, temperature, and current density which are typically used in the conventional technological process. The coating thickness is recommended to be reduced 2- to 3-fold.

Journal of Superhard Materials. 2019;41(3):169-177
pages 169-177 views

Investigation of Machining Processes

The Influence of the Cutting Speed on the Temperature and Forces at the Precision Turning of Nonferrous Metals Using Cutters with Round Diamond-Hard-Alloyed Plates

Stakhniv N., Devin L.

Аннотация

Established were the regularities of variations of the temperature, cutting tool force and roughness of the machined surface for different cutting rates at the precision turning of aluminium and brass alloys using a cutter with the diamond-hard alloy plate.

Journal of Superhard Materials. 2019;41(3):178-184
pages 178-184 views

Porosity and Water Absorbability of Tool Composite Materials as Factors of Improving Wear Resistance of Superabrasive Grinding Wheels. Part 2. Water Freezing in Porous Space of Superabrasive Composites

Lavrinenko V., Kravchenko Y.

Аннотация

For the first time the conditions have been defined for making use of porosity of superabrasive composites in the process of water absorption and subsequent water freezing in the composite. The paper addresses the changes in physical-mechanical properties (hardness, strength characteristics, electrical conductivity) the composites undergo under such conditions. The behavior of wear resistance of grinding tools upon freezing has been studied.

Journal of Superhard Materials. 2019;41(3):185-188
pages 185-188 views

Tools, Powders, Pastes

Morphology Analysis and Characteristics Evaluation of Typical Super Abrasive Grits in Micron Scale

Chen Y., Chen X., AIOuarab L., Opoz T., Xu X., Yu G.

Аннотация

Distribution characterization of geometry shape and size of abrasive grits with high quality in tight size band and exact pattern is crucial for modern tool manufacturer to make fine powder abrasive tool and other powder tools, but complex to be classified and evaluated accurately due to the lack of scientific method. In contrast to industrial methods with sieving mesh size or simplified projection criteria with circumscribed (inscribed or escribed) circle or rectangle, a set of new systemic criteria is developed and validated by measuring three representative grits samples in micron scale under 2D/3D microscopy platform. The features of micron abrasive grits under morphology classification include total four groups, six subgroups and eighteen sub-types in consideration of spatial geometry and statistical size distribution. For grinding performance analysis and simulation, it would be better to use a set of dominant volumetric geometries rather than use single simple geometry. Furthermore, the significance of abrasive grits geometries in grinding performance is discussed.

Journal of Superhard Materials. 2019;41(3):189-200
pages 189-200 views

Methodological and Application Aspects of Indirect Analytical Determination of Coating Thickness on Metal-Coated Superabrasive Grits

Petasyuk G.

Аннотация

The paper reviews the publications addressing the determination of the coating thickness on metal-coated grits of superhard materials. The available approaches to defining this problem have been analyzed and the methodological features of solving it have been studied. The present investigations have demonstrated that in the case where the actual 3D shape of a grit is a priori unknown the most appropriate approach is that which includes the outer specific surface in the coating thickness calculations. The author has been the first to propose to use an extrapolation-affine 3D model of a grit in such calculations. For synthetic diamond grits AS125 400/315 as an example, this 3D model has been shown to have a definite advantage over a sphere- and cube-shaped 3D model. The application of the extrapolation-affine 3D model of a grit provides a more accurate determination of the coating thickness on metal-coated diamond grits. The proposed method based on this methodological innovation is also suitable for grits of other abrasive materials.

Journal of Superhard Materials. 2019;41(3):201-209
pages 201-209 views

Letters to the Editor

Mechanical Properties of MgB2-Based Superconductive Materials

Kozyrev A.

Аннотация

Presented are the results of the investigations of the structure and mechanical properties of consolidated MgB2-based superconducting materials produced under high pressures and temperatures and hot pressing. It is established that the formations of inclusions of higher borides of phases with stoichiometry, close to MgB12, considerably influenced on the level of the density of a critical current and mechanical properties of superconductive materials, in particular, leads to increase of the microhardness. The presence of additions of the Ti and SiC (10%), which positively influences the level of superconducting properties, accompanies by the change of mechanical properties, which are testify to the influence of the additions on the formations of MgB12 inclusions.

Journal of Superhard Materials. 2019;41(3):210-212
pages 210-212 views

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