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Vol 39, No 1 (2017)

Production, Structure, Properties

On the structure formation of diamond-containing composites used in drilling and stone-working tools (A review)

Kolodnits’kyi V.M., Bagirov O.E.

Abstract

The publications on the studies of structures and properties of diamond-containing composites (diamond–(WC–Co), diamond–(Fe–Cu–Ni–Sn), diamond–(Co–Cu–Sn) and diamond–hard alloy plates used to produce tools for drilling oil and gas wells as well as stone-working tools have been analyzed. Particular attention has been given to the structure formation of the diamond–matrix transition zone, mechanical and operating properties of the composites. The promising lines of the development of the materials science of diamond-containing composites used in rock destruction tools have been defined.

Journal of Superhard Materials. 2017;39(1):1-17
pages 1-17 views

Preferential etching by flowing oxygen on the {100} surfaces of HPHT single-crystal diamond

Yang L.M., Gong J.H., Yue Z.M., Liu S.N., Chen Q.L., Gao J.

Abstract

Application of diamond is determined by its oxidation behaviour in some measure. Oxidation process of single-crystal diamond prepared under high pressure and high temperature (HPHT) has been studied by the thermal analysis, scanning electron microscope (SEM) and Raman spectrometer. The result of a simultaneous thermal analysis indicates that single-crystal diamond is oxidized at ~ 818°C at a heating rate of 5°C/min in the flowing oxygen. Based on the data of the thermal analysis at different heating rates, the activation energy is calculated by the Kissinger method. A weight loss rate increases with the rising heat treatment temperature from 600 to 800°C. After the oxidation at 800°C, etch pits emerge on the {100} surfaces of single-crystal diamond, while the {111} surfaces are smooth. Shapes of the etch pits on the {100} surfaces are inverted pyramidal hollows, with edges direction parallel to the <110> direction.

Journal of Superhard Materials. 2017;39(1):18-24
pages 18-24 views

Interatomic bond energy and analytical scale of hardness

Lysenko A.V.

Abstract

Based on detailed models of interatomic cohesion and the well-developed structural-thermodynamic approach, the interatomic bond energy has been determined for some covalent and metallic crystals and it has been found to agree with experimental data. Using the proposed analytical relationship for the degree of covalency of crystals the author has elaborated a generalized model that describes experimental hardness of supersclerometer materials (diamond, cBN, SiC, and others), minerals, refractory compounds, semiconductors, ionic crystals and metals. On the basis of the mechanical-chemical approach to (nano)flow a dislocation model of crystal-mechanical anisotropy of yield strength has been put forward for monocrystalline diamond and lonsdaleite; the model makes it possible to draw a conclusion on a slight difference in their sclerometric characteristics. The experimental relationships that govern high-temperature high-pressure plasticity in some covalent crystals are discussed.

Journal of Superhard Materials. 2017;39(1):25-33
pages 25-33 views

Electrolytic corrosion of materials of TiCrB2–AlN system in 3% NaCl solution

Konoval V.P., Umanskii A.P., Talash V.N., Lavrenko V.A., Rudenko Y.B., Subbotin V.I.

Abstract

The corrosion resistance of titanium-chromium-diboride-based ceramic materials and cermets in 3% NaCl solution (to simulate sea water) is studied by the method of potentiodynamic polarization curves. The composition and microstructure of oxidized specimen surfaces are examined. Adding small amounts of AlN (5 to 10 vol %) to TiCrB2 provides an essential improvement of the corrosion resistance. Introduction of an NiAlCr metallic binder into the material composition results in a lower resistance to anodic oxidation.

Journal of Superhard Materials. 2017;39(1):34-40
pages 34-40 views

Investigation of Machining Processes

The correlation model of acoustic emission in fine diamond turning

Devin L.N., Rychev S.V.

Abstract

The process of cutting of an aluminum alloy has been monitored by the acoustic emission method. Single-crystal natural and synthetic diamond tools have been used in the investigation. The comparative analysis has demonstrated that the correlation model of acoustic emission, which was put forward by Pan and Dornfeld, is valid for the conditions of fine diamond turning of aluminum alloys.

Journal of Superhard Materials. 2017;39(1):41-48
pages 41-48 views

Temperatures during the dry cutting of titanium alloy using diamond composites with ceramic bonding phases

Jaworska L., Zebala W., Rutkowski P., Cygan S., Klimczyk P., Putyra P.

Abstract

In this paper the thermal properties of diamond composites with ceramic bonding phases, such as the Ti–Si–C system with nanometric Ti(CN) and TiB2 are presented. The thermal conductivities of the materials were analyzed by the laser pulse method. In addition, computational simulations of the temperature dependence on the distance from the cutting edge were performed according to the finite element method for the investigated composites, commercial PCD, and hypothetical diamond monocrystal. Two cutting speeds were considered during the numeric computations: 100 and 200 m/min. To verify the simulations, the TNGA 160408 cutting insert, which was prepared from the investigated diamond composites and commercial material, was employed. Dry turning tests of titanium alloy were conducted. The temperatures during the machining processes were observed using a thermovision camera, and the surface roughness was measured after the tests. The computational simulations confirmed the strong dependence between the thermal properties of the cutting material and the temperatures within the cutting zone. The temperature measurements during the dry cutting tests reveal significantly higher temperatures than the temperature measurements achieved during the simulations.

Journal of Superhard Materials. 2017;39(1):49-56
pages 49-56 views

Tools, Powders, Pastes

On theoretical substantiation of the choice of effective grain profile shape in modeling of diamond layer in dressing tools. Part 2. Electroforming

Sheiko M.N.

Abstract

The paper describes, from the statistical standpoint, the mechanism of formation of spherical shape of the averaged cross section of scratches produced by flat faces of diamond grains in abrasive material of grinding wheels during their dressing with diamond rolls manufactured by electroforming. The distribution of parameters of orientation of diamond grain cutting faces has been determined and a brief comparative analysis of characteristics of dressing tools manufactured by electroforming and electroplating has been performed. A notion of the reduced effective diameter has been introduced into the model representation of a diamond cutting grain; a relationship between this diameter and the tool grain size has been found, which is needed for calculating individual and total cross-sections of cuts, dressing forces, and surface roughness of workpieces ground with pre-dressed abrasive wheels.

Journal of Superhard Materials. 2017;39(1):57-66
pages 57-66 views

Letters to the Editor

On the interaction of the detonation-synthesized ultradisperse diamond and turbostratic boron nitride

Oleinik G.S., Bochechka O.O., Lyashenko V.I., Kotko A.V., Nazarchuk S.N.

Abstract

The results are given of the electron-microscopic studies of the initial powders of ultradisperse diamonds with the tBN coating and after sintering of these powders both in the initial state and with coating. The possibility has been found of the interaction of the initial components in the course of sintering to form diamond-like phases.

Journal of Superhard Materials. 2017;39(1):67-70
pages 67-70 views

Thermoelastic equation of state of boron subphosphide B12P2

Solozhenko V.L., Cherednichenko K.A., Kurakevych O.O.

Abstract

Compressibility of boron subphosphide B12P2 has been studied under quasi-hydrostatic conditions up to 26 GPa and 2600 K using laser-heated diamond anvil cell and angle-dispersive synchrotron X-ray diffraction. 300-K data fit yields the values of bulk modulus B0 = 192(11) GPa and its first pressure derivative B0′ = 5.5(12). It has been found that at ambient pressure the thermal expansion is quasi-linear up to 1300 K with average volume expansion coefficient α = 17.4(1) × 10−6 K−1. The whole set of experimental p–V–T data is well described by the Anderson-Grüneisen model with δT = 6.

Journal of Superhard Materials. 2017;39(1):71-74
pages 71-74 views