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Vol 38, No 5 (2016)

Production, Structure, Properties

Improved core model of indentation and its application to measure diamond hardness

Galanov B.A., Milman Y.V., Ivakhnenko S.A., Suprun O.M., Chugunova S.I., Golubenko A.A., Tkach V.N., Litvin P.M., Voskoboinik I.V.

Abstract

A model of the indentation using conical and pyramidal indenters has been proposed, in which not only a sample but the indenter as well are elastoplastically deformed and their materials obey the Mises yield condition. These conditions are characteristic of the measuring of diamond hardness through a diamond indenter. The model that has been proposed generalizes and refines the known simplified Johnson’s model, which uses an elastically deformed indenter. The proposed model makes it possible to determine approximately the sizes of elastoplastic zones in the indenter and sample, the effective apex angle of the loaded indenter and effective angles of the indenter and imprint after unloading. Based on this model a procedure of the determination of the sample and indenter yield strengths (Ys and Yi, respectively) has been developed, in which the relations that use the experimental values of the effective angle of the sample imprint and measured values of the Meyer hardness, HM (mean contact pressure) are added to theoretical relations of the indentation model. The developed computational procedure was applied in indentation experiments on synthetic diamond at the temperature 900°C (at which diamond exhibits a noticeable plastic properties) using natural diamond pyramidal indenters having different apex angles. According to the proposed model, the stress-strain states of samples and indenters have been investigated and their yield strengths and plasticity characteristics were defined. The stress–strain curve of the diamond in the stress-total strain coordinates has been constructed. The strain hardening of diamond was also studied.

Journal of Superhard Materials. 2016;38(5):289-305
pages 289-305 views

Production and properties of hot-pressed materials based on silicon carbide with additions of boron and titanium carbides

Ivzhenko V.V., Kaidash O.N., Sarnavskaya G.F., Dub S.N., Tkach V.N.

Abstract

Special features of pressure sintering materials based on silicon carbide with additives of boron and titanium carbides have been investigated. The kinetic parameters of the densification have been established. Special features of the structure and physico-mechanical properties of hot-pressed materials of the SiC(8–20 wt %)–(B4C–TiC) system have been studied. Dense materials have been produced based on si-licon carbide with increased (3.8 MPa•m1/2) fracture toughness and low (0.07 Ω•m) electrical resistance.

Journal of Superhard Materials. 2016;38(5):306-313
pages 306-313 views

Temperature and pressure investigation of HfxTa1–xC and ZrxNb1–xC carbide alloys

Bhardwaj P., Singh S.

Abstract

Structural mechanical and thermal properties of refractory carbides have been investigated using the Realistic Interaction Potential Approach (RIPA) model. The study has been extended to mixed crystals of HfxTa1–xC (0 ≤ x ≤ 1) and ZrxNb1–xC (0 ≤ x ≤ 1) alloys and the effect of composition on structural and elastic properties are investigated. Phase transition pressure and associated volume collapses (ΔV(Pt)/V(0)) calculated from this approach are in good agreement with available literature for the parent compounds (x = 0 and x = 1). The results for the mixed crystal counter parts are also in fair agreement with experimental data generated from the application of Vegard’s law to data for the parent compounds.

Journal of Superhard Materials. 2016;38(5):314-326
pages 314-326 views

High-temperature laser coatings of the ZrB2–MoSi2 system on graphite

Podchernyaeva I.A., Grigor’ev O.N., Panasyuk A.D., Yurechko D.V.

Abstract

Coatings of the ZrB2–MoSi2 system on graphite (≤ 50 μm thick and 14–15 GPa in hardness) have been produced by pulse laser melting in air of two-layer powder coating with sublayers based on ZrB2 with additions of ZrSi2 and SiC. Different coating structures: eutectics of the ZrSiO4–SiO2 system based on zircon or a structure of micron-thick fibers of composition Zr(Mo)B2 are formed depending on the sublayer composition, which controls the coating heat conductivity and accordingly, the crystallization rate of the bath of melt. The prospects of this line of investigations are the improvement of a laser technology of the deposition of high-temperature coating using continuous wave lasers.

Journal of Superhard Materials. 2016;38(5):327-336
pages 327-336 views

Mechanical and tribological properties of V–C–N coatings as a function of applied bias voltage

Caicedo J.C., Gonzalez R., Caicedo H.H., Gholipourmalekabadi M., Amaya C.

Abstract

The aim of this work is to determine the mechanical and tribological behavior of V–C–N coatings deposited on industrial steel substrates (AISI 8620) by using carbon–nitride coatings as a protective materials. The coatings were deposited on silicon (100) and steel substrates via magnetron sputtering and by varying the applied bias voltage. The V–C–N coatings were characterized by X-ray diffraction (XRD), exhibiting the crystallography orientations (111) fcc for V–C–N conjugated by VC (111) and VN (111) phases and (200) fcc for VCN conjugated by VC (200) and VN (200) phases. X-ray photoelectron spectroscopy (XPS) was used to determine the chemical composition of metallic carbon–nitride materials. Atomic force microcopy (AFM) was used for determination of the change in grain size and roughness with deposition parameters. By using nanoindentation, pin-on-disk, and scratch test curves, it was possible to estimate the hardness, friction and critical load of V–C–N surface material. Scanning electron microscopy (SEM) was performed to analyze morphological surfaces changes. Mechanical and tribological behavior in VCN/steel[8620] system, as a function of a bias voltage deposition, showed an increase of 58% in the hardness, and reduction of 39% in the friction coefficient, indicating thus that the V–C–N coatings may be a promising material for industrial applications.

Journal of Superhard Materials. 2016;38(5):337-350
pages 337-350 views

Investigation of Machining Processes

Cutting of polycrystalline superhard materials by jet methods

Salenko A.F., Shchetinin V.T., Gabuzyan G.V., Nikitin V.A., Novikov N.V., Klimenko S.A.

Abstract

The authors study the intensity of cutting workpieces of hardmetals, polycrystalline cBN-based material and polycrystalline diamond-on-hardmetal compacts in the following operations: waterjet cutting, laser cutting, liquid-cooled laser cutting, and laser–jet cutting. Special features of cutting two-layered composites that comprise a polycrystalline diamond layer on a hardmetal substrate are analyzed. The paper demonstrates the efficiency of the hybrid machining process that combines the laser–jet and waterjet technologies and provides an effective cutting of workpieces to a required profile.

Journal of Superhard Materials. 2016;38(5):351-362
pages 351-362 views

The quality of workpiece surface in rough machining of materials with different hardness values by using segmented grinding wheels produced in Vietnam

Nguyen T.P.

Abstract

Segmented grinding wheels have been developed to increase the grinding ability of abrasive grains in discontinuous machining. The cutting ability of the segmented grinding wheels is evaluated. The discontinuity coefficient η of the working surface of a segmented grinding wheel is defined as a ratio of the total length of spacings between the segments to the total circumference of the wheel. Five newly developed segmented grinding wheels with η = 10.91, 16.37, 18.19, 20.01, and 21.83% and one conventional wheel (η = 0%) were used for grinding unhardened and hardened steels as well as aluminum alloy. The results have shown that a smoother workpiece surface was obtained using segmented grinding wheels with η = 18.19% in machining the unhardened steel and with η = 20.01% in machining the aluminum alloy.

Journal of Superhard Materials. 2016;38(5):363-367
pages 363-367 views

Tools, Powders, Pastes

On theoretical substantiation of the choice of effective grain profile shape in modeling of diamond layer in dressing tools. Part 1. Electroplating

Sheiko M.N.

Abstract

The paper gives theoretical substantiation of the phenomenon of a circular shape of a scratch cross-section averaged over a set of cuts produced by far-from-round tips of diamond grains of electroplated dressing tools that work on the abrasive material of grinding wheels. This cross-sectional shape is identified as an effective shape of the grain that produces the scratch. Information on the scratch parameters and their relationship with the diamond grain size in the tool is needed for calculating individual and total cross-sections of cuts, dressing forces, and surface roughness of workpieces upon grinding with abrasive wheels dressed by a diamond roll.

Journal of Superhard Materials. 2016;38(5):368-372
pages 368-372 views

Letters to the Editor

Assessment of applicability of explosive charges for synthesis of detonation nanodiamonds

Dolmatov V.Y.

Abstract

The paper presents a new method for assessing the applicability of explosive charges for the synthesis of nanodiamonds by the oxygen balance and charge density. The recommended oxygen balance value is–35 to–60 and charge density value is 1.6 to 1.7 g/cm3.

Journal of Superhard Materials. 2016;38(5):373-376
pages 373-376 views