Hydrogen Permeability of a Foil of Pd–Ag Alloy Modified with a Nanoporous Palladium Coating

Abstract

Thin films with the composition Pd–23% Ag are obtained via magnetron sputtering. The magnetron sputtering of Pd–50% Zn films with subsequent diffusion annealing and etching of the active component is used to modify the surfaces of palladium–silver films to improve their hydrogen permeability. Modifying the surfaces of the resulting Pd–Ag films using a nanoporous palladium coating with a predominant distribution of particles ranging from 0 to 50 nm allows a hydrogen flux density of up to 0.4 mmol s⁻¹ m⁻² to be achieved for sufficiently thin palladium membranes (<10 μm) under conditions of low temperature (<90°C) and pressure (<0.6 MPa). Experimental evidence is gathered that under these conditions, the velocity of hydrogen transport is limited by dissociative–associative processes at membrane boundaries and can be greatly (by an order of magnitude) increased, due to acceleration of the limiting stage of the process via the formation of a palladium nanoporous coating on the film’s surface.