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Том 48, № 5 (2019)

Mechanics of Machines

Geometry and Strength Index of Internal Gearing of Planetary Transmission Wheels Cut with a Nonstandard Tool

Plekhanov F., Gol’dfarb V.

Аннотация

Planetary transmissions have increasingly found practical application. Their rational designs containing a roller mechanism of removal of motion from planet pinions have a relatively high efficiency. The load capacity and lifetime of these transmissions are limited by the bending resistance of the involute teeth of wheels, which is in close dependence on the gear geometry, in connection with which there is the necessity to select a rational shape of teeth to reduce the stresses at their bases. It is proposed to use a modified cutting contour of wheels, which makes it possible to increase the radius of curvature of the transition curve of the tooth profile and reduce the concentration of stresses in the place of its embedding in the rim.

Journal of Machinery Manufacture and Reliability. 2019;48(5):379-384
pages 379-384 views

Influence of the Bearing Type on Vibration Activity of a Double-Span Rotor with a Skew-Symmetric Residual Imbalance

Volokhovskaya O., Barmina O.

Аннотация

The dependence of the vibration activity of the high-temperature part of a turbo-unit containing a high-pressure rotor and a medium–low–pressure rotor under a skew-symmetric residual imbalance of each of the rotors on the type of bearings most often used is studied. Six-pad segmental and elliptical bearings are considered. The presence of unavoidable deflection of a shafting is taken into account in the study. The calculations are performed for the turbine of K-300-23.5 type manufactured by PJSC Power machines at the Leningrad Mechanical plant (LMP). The results obtained are analyzed.

Journal of Machinery Manufacture and Reliability. 2019;48(5):385-391
pages 385-391 views

The Direct Position Problem for l-Coordinate Mechanisms of Various Types

Rashoyan G., Demidov S., Aleshin A., Antonov A., Skvortsov S., Shalyukhin K.

Аннотация

In this paper we consider an algorithm for solving the direct position problem for spatial mechanisms of a parallel structure with six linear drives. The direct problem is solved analytically or iteratively–numerically depending on the structural scheme of the l-coordinate mechanism. The analytical solution is based on a mathematical model of a system of three equations of lines passing through a single point. The problem of transitting from the point coordinates of the mechanism output chain to its absolute coordinates is solved. An example of solving the problem is given.

Journal of Machinery Manufacture and Reliability. 2019;48(5):392-400
pages 392-400 views

Effect of Swirling Flow on the Characteristics of Hydrodynamic Generators of Oscillations

Korneev A., Shmyrkov O.

Аннотация

The complex experimental and computational study of a nonstationary turbulent swirling flow in a cylindrical pipe with flaring part is conducted. The pressure distributions over the channel wall are obtained and compared with the computational results of several turbulence models. The model based on the renormalization group theory, as well as the Reynolds stress model, the large eddy simulation, and the detached eddy simulation, exhibit the best agreement with the experimental data. The experimental amplitude–frequency responses of hydrodynamic generators of oscillations with swirling and without swirling of the flow are presented. The data obtained may be used to design the generators of oscillations for wave technologies.

Journal of Machinery Manufacture and Reliability. 2019;48(5):401-407
pages 401-407 views

Mathematical Modeling of Copying Control by a Robotic Unit with a Linear Electric Drive with an Elastic Link

Mal’chikov A., Yatsun S., Yatsun A.

Аннотация

This article is about developing the mathematical model and studying the copying control system of a robotic unit with a linear electric drive with an elastic link. Particular emphasis is placed on modeling the nonlinear electric drive and measurement system devices. A comprehensive criterion is elaborated for evaluating the quality indicators of the control system. Opportunities for minimizing the influence of nonlinearities on the stability of the copying control system by optimization of parameters are studied.

Journal of Machinery Manufacture and Reliability. 2019;48(5):408-415
pages 408-415 views

Reliability, Strength, and Wear Resistance of Machines and Structures

Phenomenology of Topochemical Kinetics and Potentialities for the Development of Kinetic Approach to the Theory of Friction

Albagachiev A., Sidorov M., Stavrovskii M., Ragutkin A.

Аннотация

The article considers the phenomenology of the topochemical kinetics of the formation and growth of adhesion cores, as one of the main processes of the kinetic approach in the theory of fracture of materials during friction. The basic provisions of the models and laws of the formation and growth of setting nuclei are investigated. Peculiarities of ideas about the processes of nucleation and the laws of their growth by various authors are considered, questions are raised that require further research in the development of mathematical models of topochemical kinetics.

Journal of Machinery Manufacture and Reliability. 2019;48(5):416-420
pages 416-420 views

Radial Friction Bearing with a Fusible Coating in the Turbulent Friction Mode

Mukutadze M., Khasyanova D.

Аннотация

This paper presents a method for forming an exact self-similar solution to the problem of hydrodynamic calculation for a radial friction bearing that operates using an electrically conductive liquid lubricant conditioned by the bearing bushing surface melt, taking into account the influence of pressure and temperature on the viscosity and electrical conductivity of the liquid lubricant under adiabatic conditions. The asymptotic solution of a system of differential equations taking into account boundary conditions on the surface of a bearing bushing \(r = - {\Phi (}\theta {\text{)}}\) has been found in the form of a series in powers of small parameter K caused by the melt and by the rate of mechanical energy dissipation.

Journal of Machinery Manufacture and Reliability. 2019;48(5):421-430
pages 421-430 views

Analysis of Efficiency of Uniform-Strength Composite Leaf Springs under Various Loading Conditions

Polilov A., Tatus’ N., Tian X.

Аннотация

To obtain analytical estimations of possible mass reduction, the simplest case of a cantilever rectangular beam loaded by a concentrated force or a distributed load is considered. Five geometrical parameters of designing are distinguished, which can be optimally defined from the five requirements: by strength, by possible accumulated elastic energy, by uniform strength, by connection of cross-sectional sizes, and by shearing force resistance owing to known strength at the interlaminar shear. The validity limits are determined, outside of which the linear beam theory leads to incorrect results for deflection of uniform-strength beams when loaded with distributed forces. The analytical dependences of reducing the desired mass of uniform-strength beams on the behavior of applied forces are the following: the more nonuniformly the applied load changes, the greater the advantage by mass ensures uniform-strength profiling under the given conditions by the strength and accumulated elastic energy.

Journal of Machinery Manufacture and Reliability. 2019;48(5):431-439
pages 431-439 views

Deformation Resistance and Damage Accumulation of Unstable Structural Material under Cyclic Elastoplastic Deformation

Romanov A., Filimonova N.

Аннотация

The peculiarities of deformation propagation and damage accumulation in a structurally unstable material, like bronze, are considered, and a way to increase the cyclic plasticity of solid (cold-worked) bronze is revealed. It is noted that in estimation of the levels of accumulated damages and in the extreme case of crack formation in unstable structural materials it is necessary to determine the degree of “softening” of material under the action of alternating-sign amplitudes of elastoplastic deformation.

Journal of Machinery Manufacture and Reliability. 2019;48(5):440-445
pages 440-445 views

Methodological Aspects for Controlling the Processes that Secure the Reliability of Aviation Engineering

Itscovich A., Fainburg I., Fainburg G.

Аннотация

Methodological aspects for controlling the processes that secure the reliability of a complicated machine are examined for aviation engineering and include the following: the topicality of the problem and the main problems, the characteristics of the processes for securing the reliability of aviation engineering as control objects, a way for forming the system for controlling the processes that secure the reliability of aviation engineering, a way to analyze statistical methods for controlling the reliability and the probabilistic-statistic performance of thinning flows of random events–failures detected in flight and causing on-ground operational failures, aircraft replacement, and the total number of failures and damage detected in flight and on the ground. The aim of investigations is the following: to increase the reliability and safety of flights and to increase the efficiency of aviation engineering operation.

Journal of Machinery Manufacture and Reliability. 2019;48(5):446-455
pages 446-455 views

New Technologies in Mechanical Engineering

Thermal Relaxation Features of Residual Stresses Arising upon Laser Shock Processing of Heat-Resistant Materials

Sakhvadze G., Kavtaradze R., Natriashvili T., Sakhvadze G.

Аннотация

In this paper, we study the thermal relaxation features of compressive residual stresses generated during laser-shock wave processing in high-alloyed heat-resistant Iron GH2036 alloy. A finite element modeling of thermal relaxation of the generated compressive residual stresses was performed. The features of the thermal effects on the redistribution of the compressive residual stresses in the temperature range from 200 to 650°C are studied. Based on comparative analysis, the results of the finite element modeling correlated well with the experimental data known in the literature.

Journal of Machinery Manufacture and Reliability. 2019;48(5):456-463
pages 456-463 views

Automation and Control in Mechanical Engineering

An Intelligent Monitoring System for Execution of Machine Engineering Processes

Kholopov V., Kashirskaya E., Shmeleva A., Kurnasov E.

Аннотация

An integral part of the production system is monitoring technological process. This paper proposes assessment procedures for the characteristics of process operations, making it possible to track both the failure rate of each machine and the entire system at each stage of the technological process. A process simulation model is built, describing technological processes of various durations and sets of operations, which is based on Markov modeling, when the number of different system states is finite, and variations in the system states occur at different discrete instants of time. The initial formation of a set of contingency factors in the production system is based on the Delphi approach. Using the Pareto principle makes it possible to identify the most common factors of process failures. The neural network makes it possible to simulate various situations and evaluate the probability of process violation. The procedure for the formation of a matrix of transition probabilities is proposed for both the initial assessment of the process feasibility and matrices varying discretely in time, depending on the process operation state. Based on the proposed methods, an intelligent monitoring system for machine engineering process execution is developed.

Journal of Machinery Manufacture and Reliability. 2019;48(5):464-475
pages 464-475 views

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