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Том 47, № 1 (2018)

Mechanics of Machines

Rotor System Oscillations under the Rotor Rotation Inside Floating Elements

Banakh L., Barmina O.

Аннотация

Rotor system oscillations are considered for the rotation of the rotor inside lightweight moving elements (for example, inside floating seal rings, and hydrostatic bearings). In this case, the ring runs around the rotor in a direct precession mode (hula-hoop type of oscillations). The oscillations of the rotor-floating ring system are studied taking into account hydrodynamic forces in the gap and contact forces of dry friction. A solution is obtained in analytical form. It is shown that the ring precession speed under the running-around is close to its own frequency at a given rotation speed. Trajectories are plotted for the motion of the ring.

Journal of Machinery Manufacture and Reliability. 2018;47(1):6-12
pages 6-12 views

Levitation of a Soft Magnetic Sphere in a Field of Superconducting Coils Simulating an Axially Magnetic Torus

Andreev A.

Аннотация

The ponderomotive forces affecting a soft magnetic sphere in a field of superconducting coaxial coils geometrically simulating a torus are investigated. To determine the forces, we used a mathematical model for the fields produced by an axially magnetized torus. The model includes calculating the polarization of the sphere with the averaging of the surface magnetic charges in two hemispheres and determining the forces affecting the effective magnetic charges of the hemispheres located in their centers of gravity. Thus, the model was reduced to a one-dimensional one. The calculations take into account the magnetic saturation of the sphere. The correctness of the dipole approximation of the calculation of the forces is shown. A correlation between the coordinates of the center of the sphere and the characteristic coordinates of the torus field was established. The areas of the stable equilibrium of the sphere are calculated. The applicability of the model is determined. The results of the calculations are compared with the experimental data.

Journal of Machinery Manufacture and Reliability. 2018;47(1):46-54
pages 46-54 views

Optimization of the Spatial Arrangement of Working Elements in Oscillatory-Type Plants

Ganiev R., Reviznikov D., Sukharev T., Ukrainskii L.

Аннотация

The paper is devoted to a numerical simulation and optimization of wave-mixing processes in oscillatory-type plants. We consider different variants of the spatial arrangement of working elements (blades). The computational experiment consists of three stages: simulation of the fluid flow, inside which there is an oscillating body; simulation of the evolution of the admixture amount in the carrier medium; and calculation of the criteria for mixing efficiency. Based on the results of numerical analysis, we propose an approach to the optimal arrangement of working elements in space, which provides the basis for automation of the design process for wave-mixing devices.

Journal of Machinery Manufacture and Reliability. 2018;47(1):1-5
pages 1-5 views

Impedances of Radiation and Scattering by Cylindrical Shells in Calculation of the Primary and Secondary Far Field

Kosarev O.

Аннотация

The impedances of radiation and scattering of finite free and bounded cylindrical shells in a liquid are obtained for calculation of the primary and secondary far field. Comparative calculations are made with impedances obtained by alternative methods.

Journal of Machinery Manufacture and Reliability. 2018;47(1):13-18
pages 13-18 views

Analysis of Dynamics and Characteristics of Main Classes of Self-Oscillating Volume-Type Hydraulic Impact Systems

Gorodilov L.

Аннотация

A generalized mathematical model describing self-oscillating volume-type hydroimpact systems of bidirectional and monodirectional direct and back action is presented. Dimensionless variables are introduced, and the main dynamic similarity criteria having a similar physical meaning for these classes of systems are determined. The peculiarities of changes in the output characteristics of the systems (preimpact velocity of the striker, cycle time, and system efficiency) are explained in the space of the basic similarity criteria and are compared. An example of the application of research results to the selection of basic parameters of hydroimpact systems is given, and it can thus be used at a stage of preliminary design.

Journal of Machinery Manufacture and Reliability. 2018;47(1):19-27
pages 19-27 views

Decomposition of Design Analysis Problems of Precision Structures of Large Reflectors

Doronin S., Moskvichev V.

Аннотация

The concept and content of design analysis problems of precision structures of large reflectors are formulated within a systemic approach to the ensurement of their geometric stability and strength, as well as to the search for rational constructive options. Design analysis of the deformation of large reflectors is based on multimodel and multivariate computational modeling by numerical solution of the conjugate problems of solid mechanics, thermal conductivity, thermoelasticity, and aerodynamics. Applied problems are formulated with an accounting for the uncertainty of the initial data and the availability of information to computational models.

Journal of Machinery Manufacture and Reliability. 2018;47(1):28-34
pages 28-34 views

Study of the Wheel–Rail System of Open-Pit Locomotives in Traction Mode

Gerasimova A., Keropyan A., Girya A.

Аннотация

As a result of theoretical and experimental surveys, it is established that the value of the limiting gradient of industrial railways affects the temperature change in the contact area of the wheel–rail system of the locomotives and is characterized by the temperature coefficient of the gradient (kgradient).

Journal of Machinery Manufacture and Reliability. 2018;47(1):35-38
pages 35-38 views

Aspects of Research on the Accuracy of Mechanisms with Plays (Gaps) in Kinematic Couples

Sergeev V.

Аннотация

The general aspects of the study of the precision of mechanisms with service plays (gaps) in kinematic couples are considered. A form for the evaluation of these plays is suggested within the framework of the Monte-Carlo technique in the presence of scalar and vector errors that stem from processes related to the fabrication and assembly of motion links. The considered cases expose the possibilities of application of the specified technique to the solution of problems in mechanism theory.

Journal of Machinery Manufacture and Reliability. 2018;47(1):39-45
pages 39-45 views

Grid Electricity Conversion with Periodic Storage of Reactive Power and Transfer to Resistive Load

Bugrov Y., Kurnasov E.

Аннотация

The results of the authors’ development and research of an energy-saving converter ensuring a sufficiently high level of energy-saving are presented. The problems of the functional construction and engineering implementation of an energy-saving electric power converter from the mains based on a pulse charge of reactive storage devices upon converter input with controlled amplitude of their voltage and the periodic conversion of it to the AC supply voltage of resistive load were considered. The characteristics and operation features of the proposed energy-saving converter are analyzed.

Journal of Machinery Manufacture and Reliability. 2018;47(1):55-61
pages 55-61 views

Reliability, Strength, and Wear Resistance of Machines and Structures

Mathematical Model for Assessing Selection of the Interaxle Drive Type

Efimov A., Kireev S., Korchagina M.

Аннотация

The mathematical model of an all-wheel drive (AWD) vehicle and the procedure of evaluating power losses on spinning are suggested, allowing us to select the optimal type of interaxle drive.

Journal of Machinery Manufacture and Reliability. 2018;47(1):89-95
pages 89-95 views

Calculation Method of the Reasonable Reliability Level Based on the Cost Criteria

Gulyarenko A.

Аннотация

The interrelation of reliability with the costs for manufacturing an object and their effect on the operational costs when using this object is analyzed. From the complex property of reliability, its priority properties—dependability and maintainability—are distinguished. The calculations are based on three key components: costs for manufacturing tractors; costs for maintaining tractors; and the volume of product losses during the idle-time of the tractors. The results of the theoretical research compared with the experimental data obtained in certain conditions of the use of tractors show that similar calculations for other conditions (enterprises) make it possible for consumers to select a tractor with efficient indicators and allow tractor plants to forecast and ensure the necessary reliability level.

Journal of Machinery Manufacture and Reliability. 2018;47(1):96-103
pages 96-103 views

Design Modeling of Propagation of the Fatigue Cracks in the Steel of Molded Parts of the Railway Structures

Lebedinskii S.

Аннотация

An analysis of the possible use of the known generalized Willenborg model for modeling of the process fatigue crack propagation in 20GFL steel under harmonic loading with tensile overload cycles was carried out. The overload values were selected as characteristic for the operating railway spectra.

Journal of Machinery Manufacture and Reliability. 2018;47(1):62-66
pages 62-66 views

Identification of Behavior of Linearly Viscoelastic Materials from Experiments on Relaxation with Initial Area of Increasing Strain

Martynova E., Stetsenko N.

Аннотация

The problem of the determination of the relaxation functions of linearly viscoelastic materials is studied in experiments with a double-step strain process (ramp test); strain increases at the first stage and is constant at the second stage. The experimental data on the dependency of stresses on time are analyzed in three ways with a subsequent comparison of results. The first method requires fulfillment of the 10 rule and uses the backward recurrence method; the second is based on the formulas of approximate integration. In the third, it is immediately assumed that the relaxation function can be represented by a truncated Prony series. For the Maxwell linear model, the 10 rule was analyzed analytically.

Journal of Machinery Manufacture and Reliability. 2018;47(1):67-71
pages 67-71 views

On the Theory of Stage-by-Stage Fatigue Failure of Metals upon a Complex Stress State

Zavoichinskaya E.

Аннотация

This article presents a phenomenological model of brittle fatigue failure of metals and alloys upon proportional (simple) loading. The model is developed in the frames of physicomechanical approach as a set of hypotheses on the gradual development of defects in metals at various scale and structural levels (such as brittle micro- and macrocracks). On its basis, defining relationships are formulated for probability of failure with regard to defects of each level. Fatigue curves are obtained for various ultimate metal states as a consequence of the evolution of micro- and mesodefects, and the lifetime is determined with regard to a predefined level of accumulated defects. The results for structural steels are given as an example.

Journal of Machinery Manufacture and Reliability. 2018;47(1):72-80
pages 72-80 views

Study of Transverse Bending of a Honeycomb Three-Layer Panel with a Circular Axis

Osadchii N., Shepel’ V.

Аннотация

The model of transverse bending of a honeycomb three-layer panel with a circular axis is reduced to the design scheme of a three-layer beam with a circular axis and a shear-responsive core. Differential equations are obtained from the condition of stationarity of the functional from displacements of the three-layer beam; these equations allow one to investigate transverse bending while taking into account the variability of shear deformations along the thickness of the core. Transverse forces in load-bearing layers (shells) were found from the equilibrium condition of the selected beam element. The limits of the applicability of the proposed method are estimated.

Journal of Machinery Manufacture and Reliability. 2018;47(1):81-88
pages 81-88 views

New Technologies in Mechanical Engineering

Laboratory and Field Testing of Wave Machines and Devices for Preparation of Fine-Particle Suspensions

Artamonov V., Ganiev S., Kuznetsov Y., Pustovgar A., Sultanov D., Shmyrkov O.

Аннотация

The paper presents the results of comprehensive research of the influence of wave technologies on the physical and mechanical properties of fine-particle clay suspensions. The research was conducted under laboratory conditions at NTs NVMT IMASh of the Russian Academy of Sciences and field conditions. It is shown that the wave treatment of the drilling mud by flow-type hydrodynamic vortex generators with tangential and radial ducts and flat generators with cylindrical bluff bodies considerably enhances the quality of the drilling mud, increases the colloidal fraction, reduces the consumption of clay powder, and decreases the time of preparation of the drilling mud by several times compared with the conventional technology. It is shown that the nonlinear wave and cavitation processes that occur in the flow path of hydrodynamic generators make the major contribution to achieving high efficiency of the wave treatment.

Journal of Machinery Manufacture and Reliability. 2018;47(1):104-111
pages 104-111 views

Experimental Mechanics, Diagnostics, and Testing

Application of Orthogonal Central Composition Planning of Experiments to Optimize the Turning of KhVG-Hardened Steel by Cutting Ceramics

Pronin A., Mylnikov V., Romanov A.

Аннотация

A solution of the problem of optimization of the technological process of turning KhVGhardened steel (HRC 55) is presented. The radial component of cutting forces during the machining of hardened steel by cutting ceramics is accepted as the optimization parameter. The influence of two factors, the cutting rate and feed per revolution, were examined. An orthogonal central composition plan was used to solve this problem. The empirical dependence of the radial component of the cutting force on the cutting rate and feed per revolution is presented. The character of the influence of each factor on the parameter optimization is determined. The optimal values of factors corresponding to the minimum value of the radial component of the cutting force were finally determined.

Journal of Machinery Manufacture and Reliability. 2018;47(1):112-120
pages 112-120 views

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