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Vol 48, No 2 (2019)

Mechanics of Machines

The Influence of the Blade Shape on the Efficiency of Stirring in Oscillatory-Type Plants

Ganiev R.F., Reviznikov D.L., Sukharev T.Y., Ukrainskii L.E.

Abstract

Stirring processes in oscillatory-type plants are considered. The influence of the shape of the moving element on the quality of stirring is studied using computational modeling methods. Further, the power consumed by the plant is assessed. Similarity criteria that allow a well-founded approach to scaling the stirring plants of the type in question are applied to the processes under consideration.

Journal of Machinery Manufacture and Reliability. 2019;48(2):99-103
pages 99-103 views

The Effect of Spacer Grids on the Formation of Added Mass under the Bending Vibrations of a Fuel-Element Bundle in a Covered Fuel-Element Assembly of a VVER-440 Reactor

Sorokin F.D., Perevezentsev V.V., Krutko E.S.

Abstract

A significant effect of spacer gratings exerted on the dynamic characteristics of the covered fuel-element assemblies is shown. The calculated and experimental values of the added mass in the course of the bending vibrations of a bundle of fuel elements (fuel elements) are in good agreement between each other only when taking into account the flow of liquid in a narrow gap between the hexahedral surface of the spacer gratings and the hexahedral border of the cover of fuel-element assemblies. The small dimensions inherent in the spacer gratings in the axial direction of fuel-element assemblies lead to uneven distribution of the added mass along the length of the fuel-element assemblies, which is a significant factor in the study of bending oscillations of a bundle of fuel elements in liquid.

Journal of Machinery Manufacture and Reliability. 2019;48(2):104-110
pages 104-110 views

Numerical Investigation of the Effect of Design Parameters on the Blade Flutterr Prediction

Abdukhakimov F.A., Vedeneev V.V., Kolotnikov M.E., Makarov P.V.

Abstract

Blade flutter is one of the major problems that designers of modern gas-turbine engines face. As a rule, the flutter of compressor blades is predicted using simplified criteria devised in design organizations based on the experience of designing and refining engines. In this paper a study of the influence of the design parameters on prediction of blade flutter in compressors of gas-turbine engines is presented. Empirical and probabilistic criteria are not applicable to evaluation of the flutter since the parameters in question are not among the decisive parameters for simplified criteria. In this work, a numerical algorithm for prediction of the flutter based on the energy method is used. The algorithm is applicable if the oscillation modes in vacuum are close to the corresponding modes in a flow, a condition that is always met for compressor blades, with the exception of rarely used hollow blades and blades of composite materials. It is shown that the inter-blade tension has a significant influence on the flutter boundaries, while the effect of other design parameters under investigation on the flutter boundaries is insignificant.

Journal of Machinery Manufacture and Reliability. 2019;48(2):111-118
pages 111-118 views

Identification of the Dynamic Elasticity Characteristics and Damping Properties of the OT-4 Titanium Alloy Based on Study of Damping Flexural Vibrations of the Test Specimens

Paimushin V.N., Firsov V.A., Shishkin V.M.

Abstract

This article shows the significant decrease in the dynamic elasticity modulus of the OT-4 titanium alloy within the frequency range of 0–25 Hz as compared with the static elasticity modulus with further stabilization of the mentioned dynamic modulus at 25–80 Hz based on study of the damping flexural vibrations of the cantilevered test specimens. The procedure of identification of the damping properties of the mentioned alloy during expansion-compression, with account of the internal and external aerodynamic damping based on the finite element method and minimization of the target function containing the experimental and calculated logarithmic vibration decrements of the test specimen, was developed. The matrix of aerodynamic damping of the finite element, on the basis of the Morison approximation aimed at conceptualization of the force per unit length of the aerodynamic resistance during vibration of the test specimen, was made. The averaged amplitude dependence of the logarithmic vibration decrement presenting the damping properties of the investigated OT-4 alloy was obtained by several test specimens.

Journal of Machinery Manufacture and Reliability. 2019;48(2):119-129
pages 119-129 views

Reliability, Strength, and Wear Resistance of Machines and Structures

Macrocompositional Polymer-Powder Bearings

Kokhanovskii V.A., Glazunov D.V., Zoriev I.A.

Abstract

A developed design of a thrust bearing is described. This design has been tested in the operation of a specialized mixer of epoxy compounds. The testing of the thrust bearing design has completely confirmed its good tribological characteristics and long service lifetime in the self-lubrication mode.

Journal of Machinery Manufacture and Reliability. 2019;48(2):130-135
pages 130-135 views

Comparative Efficiency of the Equations of Conditional Distributions for Estimation of the Reliability Factor of Highly Reliable Unmaintainable Single-Use Devices

Belobragin B.A., Avotyn’ B.A., Ustinkin A.I.

Abstract

In this study an estimation of the reliability factors of an unmaintainable single-use device with the probability of failure-free operation of 0.94 and higher with small statistical sample is made. Methods of unification of failure-free test results with prior information are analyzed as the first step of systematization of the initial information [1] in conditions of an insufficient size of the required sample, which is defined for instance in [2]. The issue of comparison of samples for the purpose of unification is considered in [3]. The originality of the results obtained is defined by generalization of the comparative efficiency of the equations of conditional distributions as applied to estimates of the reliability factor in highly reliable unmaintainable single-use devices. Estimation of the reliability of a highly reliable unmaintainable single-use device may be one application area of the results.

Journal of Machinery Manufacture and Reliability. 2019;48(2):136-140
pages 136-140 views

A Computational—Experimental Method for Determination of the Stress—Strain State of Thermally-Loaded Power Equipment according to Full-Scale Strain-Gauging Data

Maslov S.V.

Abstract

A method for construction of a monitoring system of the stress—strain state of power equipment based on the functional relations and regression dependences of the stress state on measured parameters is considered. An algorithm for construction of a monitoring system of the stress—strain stress for the elements of equipment subject to the nonstationary actions of a heat carrier with a variable temperature is presented. The results of use of this algorithm to study the stress—strain state of the connecting pipes of shell elements of power plants under operational conditions are given.

Journal of Machinery Manufacture and Reliability. 2019;48(2):141-148
pages 141-148 views

Poor Operation Reliability of Section Pumps in Underground Kimberlite Mines

Ovchinnikov N.P.

Abstract

On the basis of studies performed, an approach has determined and sufficiently substantiated improvement of the operation lifetime of section pumps used in underground kimberlite mines of the Russian Federation.

Journal of Machinery Manufacture and Reliability. 2019;48(2):149-152
pages 149-152 views

Numerical Analysis of the Roughness Effect on the Characteristics of Lubricating Layers in the Contact between Elastic Rough Surfaces

Danilov V.D., Usov P.P., Reva N.N., Olifirov L.K.

Abstract

A model is proposed for studying the effect of roughness in a lubricated contact between elastic rough surfaces exerted on the characteristics of the lubricating layer. The conditions under which the transition from the elastic-hydrodynamic mode to a mixed friction mode occurred are investigated.

Journal of Machinery Manufacture and Reliability. 2019;48(2):153-161
pages 153-161 views

New Technologies in Mechanical Engineering

Computation of Designed Values of the Relative Density of a Rod Filler for Three-Layer Construction

Mousavi Safavi S.M., Abdullin I.N., Jafarzade A.

Abstract

A methodology for defining the rational relative density for a truss core with pyramidal cells is suggested. Examples of computation of the relative density of filler and the angle of the rod to the base are presented.

Journal of Machinery Manufacture and Reliability. 2019;48(2):162-166
pages 162-166 views

Technological Features of Vacuum Carburizing of Low-Alloyed Steels

Smirnov A.E., Fakhurtdinov R.S., Ryzhova M.Y., Pakhomova S.A.

Abstract

Technological factors are studied for the vacuum carburizing of low-alloy steels. The features of vacuum carburizing cyclic modes caused by a changing carbon layer structure formed on the saturated surface as a result of the catalytic dissociation of acetylene molecules are considered. Different variants of the process are proposed. The advantages of vacuum carburizing, which provides an improvement in the operating properties of the treated parts in mechanical engineering, are stated.

Journal of Machinery Manufacture and Reliability. 2019;48(2):167-172
pages 167-172 views

Automation and Control in Mechanical Engineering

Choosing and Evaluating Fabrication Processes by Means of a Computer-Aided Innovation Support System Based on the Morphological Approach

Rakov D.L., Sukhorukov R.Y., Pecheykina M.A.

Abstract

This article considers application of the advanced morphological approach as a computer-aided innovation (CAI) support system for choosing and evaluating new technology solutions. The main goal of the approach is to expand the range of potential variants and to clusterize and efficiently choose a decision space for synthesis for the purpose of increasing the feasibility of innovative solutions in the design phase. The suggested technique relies on the cluster analysis, theory of sets, and making up a set of rules to maximize the potential level of developed technologies. The application of the approach is shown by several examples. The analysis and choice of technology solutions, fabrication processes, and control systems for microarc oxidation plants and PU foam milling processes are considered.

Journal of Machinery Manufacture and Reliability. 2019;48(2):173-178
pages 173-178 views

Experimental Mechanics, Diagnostics, and Testing

An Experimental Study of the Wear of the Radial Shaft Seals of Rotary Shafts

Yakovlev S.N.

Abstract

This article provides a detailed description of an experimental device to study the problems of wear of lip seals in frictional contact with a rotary shaft. The empirical dependences are presented for assessment of the magnitude of the wear of rubber and polyurethane lip seals depending on their lifetime.

Journal of Machinery Manufacture and Reliability. 2019;48(2):179-183
pages 179-183 views

Experimental Study of Plasma-Impulse Impact: Intensity of Pressure Pulsations in the Medium Processed

Ageev P.G., Ageev N.P., Pashchenko A.F., Kasilov V.P., Ganiev S.R., Kurmenev D.V.

Abstract

The results and methodology of the experiment on the definition of impulse pressure, created by a generator of a plasma-impulse impact in oil, are described. Excessive impulse pressure was measured at a given distance from the axis of the generator in various samples of oil differing in their physical-chemical characteristics.

Journal of Machinery Manufacture and Reliability. 2019;48(2):184-189
pages 184-189 views

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