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Vol 45, No 2 (2016)

Mechanics of Machines

Excitation of parametric resonances in mechanisms with rheonomic constraints subject to the joint effect of fast and slow variations of parameters

Vulfson I.I.

Abstract

As applied to the dynamics of machines with rheonomic constraints, the dynamic stability conditions are studied within the frequency range of parametric resonances, with due account taken of impulse and slow variations of parameters. A modification is suggested for the conditional oscillator method, and the level of dissipation is determined on its basis, which is necessary to suppress parametric resonances and eliminate the amplitude modulation of oscillations within the kinematic cycle. Given properly selected parameters, the stability conditions are demonstrated to be independent of dissipation.

Journal of Machinery Manufacture and Reliability. 2016;45(2):95-103
pages 95-103 views

Analysis of singularized motion equations of latticed vibroimpact 2D systems in renouncing Newton’s hypothesis

Krupenin V.L.

Abstract

Mathematical models of a 2D latticed structure colliding with a fixed catcher are considered. Consideration of these models is relevant in connection with the development of scientific bases for the design and calculation of machines and structures. The system is analyzed by time–frequency analysis and singularization methods. The calculation techniques of resonant modes are presented and the defining relations are derived.

Journal of Machinery Manufacture and Reliability. 2016;45(2):104-112
pages 104-112 views

Effect of initial bending and residual eccentricity of a turbine rotor on its transient vibration amplitudes

Volokhovskaya O.A., Barmina O.V.

Abstract

Based on the mathematical model of a single-span turbine rotor featuring initial bending and residual imbalance, an estimate is made for the vibration amplitudes at the control points of the rotor span at speeds near the lowest critical values on the rundown. Two versions of rotor mounting on anisotropic foil bearings are considered, which simulate bench tests and interaction with the rest of the shafting during operation of the turbine, and two imbalance versions, one with the imbalance concentrated at one point and the other with the imbalance distributed along the rotor span. We present an example of calculations of vibration amplitudes at the lowest critical frequencies during rundown of the high-pressure rotor of a Model K-300-23.5 steam turbine. The rotor here is assumed to have the largest permissible initial deflection and residual imbalance values based on the limits imposed on these values in the operation of turbo units [1]. The results are analyzed.

Journal of Machinery Manufacture and Reliability. 2016;45(2):113-121
pages 113-121 views

Electromechanical resonance vibration generators: Operation process analysis

Kasilov V.P.

Abstract

We consider the electromechanical resonance vibration generators (ERVG) used to implement wave technologies. These generators are the vibration systems with elastic and electromagnetic couplings with a high degree of interference in the electromagnetic and the mechanical processes. To develop engineering methods of calculation and analysis of the steady ERVG vibration regimes in the linear approximation, with account for their specific peculiarities, we propose the widely applied complex (symbol) method and superposed vector diagrams. Experimental oscillograms illustrate the results obtained.

Journal of Machinery Manufacture and Reliability. 2016;45(2):122-129
pages 122-129 views

Numerical simulation of the flow around two fixed circular airfoils positioned in tandem using the LS-STAG method

Marchevskii I.K., Puzikova V.V.

Abstract

In recent years the popularity of immersed boundary methods has been increasing in computational hydrodynamics. One of the most effective methods of this class is the LS-STAG method developed in 2010, which allows computations on sufficiently coarse grids. A software package was developed to solve a number of hydrodynamics and hydroelasticity problems by the LS-STAG method. We present the results of the testing the developed software package by simulating a flow around two fixed circular airfoils positioned in tandem at different distances between the airfoils. We simulate the flow modes for which two symmetric vortices, two asymmetrical vortices, and a vortex wake form behind the front airfoil. For each mode, the typical time dependences of the drag force and lift coefficients are presented. The results agree well with the experimental data in the literature and numerical results of other authors.

Journal of Machinery Manufacture and Reliability. 2016;45(2):130-136
pages 130-136 views

Motion of a two-wheeled solid along a flat curvilinear trajectory by considering tire and suspension elasticity

Russkikh S.V.

Abstract

The unsteady motion of a solid in suspension by two elastic wheels placed one after another along a random curvilinear trajectory in vertical plane of gravity field is examined. The basic kinematical relationships and differential equations of motion for solid are presented. The relationships for the object’s effect to the trajectory are written. A method for calculating the trajectory of a solid by considering the elasticity of wheels and suspension elasticity is presented.

Journal of Machinery Manufacture and Reliability. 2016;45(2):137-144
pages 137-144 views

Reliability, Strength, and Wear Resistance of Machines and Structures

Deformation and strength properties of a carbon–carbide composite with 2D reinforcement under plane stress state

Bobrov A.V., Sarbaev B.S., Shirshov Y.Y.

Abstract

Data of an experimental–theoretical investigation of the deformation and strength characteristics of a carbon–carbide composite with a 2D reinforcement scheme are given. The nonlinear deformation of the material is described using the relationships of nonlinear elasticity of an orthotropic solid. The strength characteristics are calculated by the maximum stress criterion. Calculated deformation diagrams and ultimate strengths are compared with the experimental data of the authors.

Journal of Machinery Manufacture and Reliability. 2016;45(2):145-151
pages 145-151 views

Problems of the operation of turbocompressors in an internal combustion engine and methods of increasing their reliability

Smirnov A.V., Kosmynin A.V., Khvostikov A.S., Shchetinin V.S., Ivanova N.A.

Abstract

The operating efficiency and reliability of internal combustion engines depends on many factors, including the operation of its components and systems. One of these elements is the turbocompressor of the engine charging system. Extensive statistical data show that the turbocompressor is one of the most frequently failing units of auxiliary engine equipment. The main causes of turbocompressor failures are breakdown of bearings or seals and body or rotor breaking. One of the solutions to increase the reliability and extend the life of turbocompressors is to improve the bearing unit with a gas magnetic support.

Journal of Machinery Manufacture and Reliability. 2016;45(2):152-155
pages 152-155 views

Simulation of a nonstationary contact in a sliding bearing with allowance for frictional heating and convective heat transfer

Kolesnikov V.I., Kolosova E.M., Chebakov M.I.

Abstract

The serviceability of polymer dry sliding bearings is governed by a number of parameters, such as the rotational velocity of the shaft, the friction coefficient, еру thermal and mechanical properties of bearing members, and hence, the resulting contact temperatures. This work was aimed at developing a calculation model of the operation of a two-layer polymer dry sliding bearing, determining the temperatures distributions and the equivalent and contact stresses in bearing members, and choosing the optimum parameters of the bearing system for which heat balance is achieved.

Journal of Machinery Manufacture and Reliability. 2016;45(2):156-162
pages 156-162 views

Wear mechanisms of polytetrafluoroethylene during its friction against various grades of steel

Sedakova E.B., Kozyrev Y.P.

Abstract

Wear tests of polytetrafluoroethylene paired with two grades of steel have been performed. It has been shown that the presence of alloying additives in steels has a positive effect on widening of the operating load range for polytetrafluoroethylene. The analytical dependence of the wear factor on the contact pressure multiplied by the sliding velocity has been obtained for the adhesive wear mechanism. The friction surfaces of polytetrafluoroethylene in cases of the adhesive and fatigue mechanisms of wear have been comparatively studied.

Journal of Machinery Manufacture and Reliability. 2016;45(2):163-167
pages 163-167 views

Repair planning by calculating the damage distribution

Chernyavsky A.O.

Abstract

Existing models of damage accumulation under cyclic loading and software for the stress–strain state analysis makes it possible to calculate the damage distribution per structure volume. Knowledge of this distribution makes it possible to appropriately choose a repair technology or substantiate the need for complete replacement of a structure. Analysis of two different large-scale structures is used to illustrate this procedure.

Journal of Machinery Manufacture and Reliability. 2016;45(2):168-172
pages 168-172 views

New Technologies in Manufacturing

Development of a folded filler model with contact flat faces

Alekseev K.A., Faizullina N.M.

Abstract

Evaluation of the structural feasibility of folded fillers is a promising line of research aimed at their wider application in machine building design and construction. With all its evident advantages, such as high rigidity, good sound damping, and condensate removal, certain structures have drawbacks as well, such as the small area of filler surface adhesion to skin during panel gluing. This paper considers the simulation process for folded filler with flat contact faces used for gluing to skin, which makes it possible to improve the strength performance of sandwich panels.

Journal of Machinery Manufacture and Reliability. 2016;45(2):173-177
pages 173-177 views

Analysis and diagnostics of the human cardiovascular system using the principles of nonlinear wave mechanics

Ganiev R.F., Reviznikov D.L., Rogoza A.N., Slastushenskii Y.V., Ukrainskii L.E.

Abstract

A comprehensive approach to studying nonlinear wave processes in the human cardiovascular system is overviewed based on the combination of high-precision methods for pulse wave measurements, mathematical analysis methods for empirical data, and direct numerical simulation of hemodynamic processes in the arterial tree. Combined application of high-precision recording devices and the developed mathematical apparatus is the basis for creating effective a new generation functional diagnostic base.

Journal of Machinery Manufacture and Reliability. 2016;45(2):178-184
pages 178-184 views

Experimental Mechanics, Diagnostics, and Testing

Information system and model for analyzing blade geometry and solving problems on ensuring quality of aircraft gas-turbine engines

Pechenin V.A., Bolotov M.A., Ruzanov N.V., Kondovin V.A.

Abstract

A procedure is presented to improve the technology for producing turbocompressors that makes it possible to increase an aircraft engine’s quality indices by preassembling compressor blades based on the closeness of the geometric characteristics. Preassmbly uses an intelligence system, the essence of which is a model for analyzing and classifying the geometry of a blade’s complicated surface. The paper describes the mathematical model for analyzing and preassembling the blade geometry according to the closeness of the geometric characteristics using clusterization. The model and its software system are tested on a series of profiles of the concave parts of gas-turbine engine compressor blades as a result of measurement with a coordinate-measuring machine.

Journal of Machinery Manufacture and Reliability. 2016;45(2):185-190
pages 185-190 views