Vol 64, No 8 (2017)

This paper presents the possibility of using the numerical methods to analyze the work of hydraulic systems on the example of a cooling system of a power boiler auxiliary devices. The variety of conditions at which hydraulic system that operated in specific engineering subsystems requires an individualized approach to the model solutions that have been developed for these systems modernizing. A mathematical model of a series-parallel propagation for the cooling water was derived and iterative methods were used to solve the system of nonlinear equations. The results of numerical calculations made it possible to analyze different variants of a modernization of the studied system and to indicate its critical elements. An economic analysis of different options allows an investor to choose an optimal variant of a reconstruction of the installation.

The structures of low-pressure heaters (LPH), which are installed at nuclear power plants with the K-1000-60/1500 type turbine plants are considered. It was revealed that only the PND-3 type low-pressure heaters have the damages of the heat exchange tubes. For a short operation life, the number of the damaged heat-exchange tubes of PND-3 is approximately 50 pcs for Kalinin NPP and 100–150 pcs for Balakovo NPP. The low-pressure heaters were manufactured at AO Ural Plant of Chemical Machine-Building “Uralkhimmash,” OAO Taganrog Boiler-Making Works “Krasny Kotelshchik,” and Vitkovice Machinery Group, but the damage nature of the heat-exchange tubes is identical for all PND-3. The damages occur in the place of passage of the heat exchange tubes through the first, the second, and the third partitions over the lower tube plate (the first path of the turbine condensate). Hydraulic shocks can be one of the possible causes of the damage of the heat-exchange tubes of PND-3. The analysis of the average thermal and dynamic loads of the tube systems of PND-1–PND-4 revealed that PND-3 by the thermal power are loaded 1.4–1.6 times and by the dynamic effects are loaded 1.8–2.0 times more than the remaining LPHs. Another possible cause of damage can be the cascaded drain of the separate into PND-4 and then through the drainage heat exchange into PND-3. An additional factor can be the structure of the condensate drainage unit. The advanced system of the heating steam flow and pumping scheme of the separate drain using the existing drainage pumps of PND-3 for K-1000-60/1500 turbine plants for Balakovo and Kalinin NPPs were proposed. The considered decisions make it possible to reduce the flow rate of the heating steam condensate from PND-3 into PND-4 and the speed of the heating steam in the tube space of PND-3 and eliminate the occurrence of hydraulic shocks and damages of the heat exchanger tubes.

Low-power water boilers are widely used for autonomous heat supply in various industries. Firetube and water-tube boilers of domestic and foreign manufacturers are widely represented on the Russian market. However, even Russian boilers are supplied with licensed foreign burner devices, which reduce their competitiveness and complicate operating conditions. A task of developing efficient domestic low-emissions burner devices for low-power boilers is quite acute. A characteristic property of ignition and fuel combustion in such boilers is their flowing in constrained conditions due to small dimensions of combustion chambers and flame tubes. These processes differ significantly from those in open combustion chambers of high-duty power boilers, and they have not been sufficiently studied yet. The goals of this paper are studying the processes of ignition and combustion of gaseous and liquid fuels, heat and mass transfer and NO_x emissions in constrained conditions, and the development of a modern combined low-emissions 2.2 MW burner device that provides efficient fuel combustion. A burner device computer model is developed and numerical studies of its operation on different types of fuel in a working load range from 40 to 100% of the nominal are carried out. The main features of ignition and combustion of gaseous and liquid fuels in constrained conditions of the flame tube at nominal and decreased loads are determined, which differ fundamentally from the similar processes in steam boiler furnaces. The influence of the burner devices design and operating conditions on the fuel underburning and NO_x formation is determined. Based on the results of the design studies, a design of the new combined low-emissions burner device is proposed, which has several advantages over the prototype.

Fuel oil plays an important role in the energy balance of our country. The quality of fuel oil significantly affects the conditions of its transport, storage, and combustion; release of contaminants to atmosphere; and the operation of main and auxiliary facilities of HPPs. According to the Energy Strategy of Russia for the Period until 2030, the oil-refining ratio gradually increases; as a result, the fraction of straight-run fuel oil in heavy fuel oils consistently decreases, which leads to the worsening of performance characteristics of fuel oil. Consequently, the problem of the increase in the quality of residual fuel oil is quite topical. In this paper, it is suggested to treat fuel oil by additives during its combustion, which would provide the improvement of ecological and economic indicators of oil-fired HPPs. Advantages of this method include simplicity of implementation, low energy and capital expenses, and the possibility to use production waste as additives. In the paper, the results are presented of industrial tests of the combustion of fuel oil with the additive of dewatered carbonate sludge, which is formed during coagulation and lime treatment of environmental waters on HPPs. The design of a volume delivery device is developed for the steady additive input to the boiler air duct. The values are given for the main parameters of the condition of a TGM-84B boiler plant. The mechanism of action of dewatered carbonate sludge on sulfur oxides, which are formed during fuel oil combustion, is considered. Results of industrial tests indicate the decrease in the mass fraction of discharged sulfur oxides by 36.5%. Evaluation of the prevented damage from sulfur oxide discharged into atmospheric air shows that the combustion of the fuel oil of 100 brand using carbonate sludge as an additive (0.1 wt %) saves nearly 6 million rubles a year during environmental actions at the consumption of fuel oil of 138240 t/year.

The equations of state for dissociated steam have been developed in the temperature and pressure ranges of 1250–2300 K and 0.01–10.00 MPa for calculating thermodynamic processes in thermal power units operating on high-temperature steam. These equations are based on the property tables for dissociated steam derived at a reference temperature of 0 K. It is assumed that the initial substance is steam, the dissociation of which—in accordance with the most likely chemical reactions—results in formation of molecules of hydrogen, oxygen, steam, hydroxyl, and atoms of oxygen and hydrogen. Differential thermodynamic correlations, considering a change in the chemical potential and the composition of the mixture, during the steam dissociation are used. A reference temperature of 0.01°С used in the calculation of parameters of nondissociated steam has been adopted to predict processes in thermal power units without matching the reference temperatures and to account for transformation of dissociated steam into its usual form for which there is the international system of equations with the water triple point of 0.01°С taken as the reference. In the investigated region, the deviation of dissociated steam properties from those of nondissociated steam, which increases with decreasing the pressure or increasing the temperature, was determined. For a pressure of 0.02 MPa and a temperature of 2200 K, these deviations are 512 kJ/kg for the enthalpy, 0.2574 kJ/(kg K) for the entropy, and 3.431 kJ/(kg K) for the heat capacity at constant pressure. The maximum deviation of the dissociated steam properties calculated by the developed equations from the handbook values that these equations are based on does not exceed 0.03–0.05%.

Over the most recent 15 years, the Russian power industry has largely relied on imported equipment manufactured in compliance with foreign standards and procedures. This inevitably necessitates their harmonization with the regulatory documents of the Russian Federation, which include calculations of strength, low cycle fatigue, and assessment of the equipment service life. An important regulatory document providing the engineering foundation for cyclic strength and life assessment for high-load components of the boiler and steamline of a water/steam circuit is RD 10-249-98:2000: Standard Method of Strength Estimation in Stationary Boilers and Steam and Water Piping. In January 2015, the National Standard of the Russian Federation 12952-3:2001 was introduced regulating the issues of design and calculation of the pressure parts of water-tube boilers and auxiliary installations. Thus, there appeared to be two documents simultaneously valid in the same energy field and using different methods for calculating the low-cycle fatigue strength, which leads to different results. In this connection, the current situation can lead to incorrect ideas about the cyclic strength and the service life of high-temperature boiler parts. The article shows that the results of calculations performed in accordance with GOST R 55682.3-2013/EN 12952-3: 2001 are less conservative than the results of the standard RD 10-249-98. Since the calculation of the expected service life of boiler parts should use GOST R 55682.3-2013/EN 12952-3: 2001, it becomes necessary to establish the applicability scope of each of the above documents.

Pond-coolers at heat and nuclear power stations are natural-technological systems, so the program of their monitoring should include the effect made by the SRPS (state regional power station) on the pond ecosystem, including thermal discharge of cooling water. The objectives of this study were development and implementation of a monitoring program for the cooling pond of Berezovskaya SRPS-1 on the chemical and biological water quality indicators and identification of patterns of the thermal and hydrochemical regime when operating the progressive power plant (from 1996 to 2015). The quality of the cooling water of the pond-cooler BGRES-1 was studied under full-scale conditions by selecting and analyzing the water samples of the pond in accordance with the principles of complexity, systematic observation, and consistency of timing their conduct with the characteristic hydrological phases. Processing of the obtained array of monitoring data by methods of mathematical statistics makes it possible to identify the main factors affecting the water quality of the pond. The data on water quality obtained during their monitoring and mathematical processing over a long time interval are the scientific basis for forecasting the ecological state of the pond, which is necessary to economically ensure the efficient energy production and safety of water use. Recommendations proposed by these authors, including those partially already implemented, have been to prevent the development of eutrophication processes in the pond-cooler: the construction of a dam that cuts off the main peat massif and cleaning the river banks forming the cooling pond.