Vol 51, No 5 (2017)
- Year: 2017
- Articles: 39
- URL: https://journals.rcsi.science/0040-5795/issue/view/10456
Article
Influence of solid-surface vibrations on mass transfer
Abstract
The results of an experimental study of mass transfer from a vibrating flat disk to a gas medium have been given. It has been shown that a substantial increase in the rate of sublimation of solid naphthalene in a laminar air flow is observed in the frequency range of 20–200 Hz and at amplitudes of 0.08–7.02 mm. An empirical dependence that connects the Sh number with the vibrational Re number has been obtained.
Separation and energy efficiency of packed apparatuses for purifying gases from aerosols
Abstract
A mathematical model of the turbulent transport of liquid aerosol particles has been considered using an approach in which the transport of a finely dispersed phase is conditionally described as a diffusion process with mass-transfer theory equations. The main parameter in this formulation is the coefficient of the velocity of particle transport (turbulent migration), which is an analogue of the mass transfer coefficient. The use of flow pattern models with a bulk source of the mass of sedimenting particles in a random packed bed and wire-mesh demisters is demonstrated. The equations for calculating the separation zone length and the process efficiency have been derived with allowance for the inlet section and the back mixing of the gas flow. Some calculation results are given for the aerosol separation efficiency and the energy coefficient compared with experimental data.
Mathematical model of formation of carbon dioxide hydrate upon injection of carbon dioxide into a methane hydrate stratum
Abstract
A mathematical model of formation of carbon dioxide gas hydrate upon injection of warm carbon dioxide into a natural stratum saturated with methane and methane hydrate has been presented. The case when methane hydrate decomposes into gas and water on two frontal boundaries and the subsequent formation of carbon dioxide hydrate from carbon dioxide and water has been discussed. The regions where this mode is implemented depending on stratum permeability have been studied based on the pressure–temperature plane of the gas being injected into the stratum.
Experimental investigation of trajectory of motion of water drops in a flow of high-temperature gases
Abstract
The conditions of slow-downs, hang-ups, and turns when drops of sprayed liquid are in an opposite flow of high-temperature gases (temperature was around 1100 K) using panoramic optical methods of particle image velocimetry, interferometric particle imaging, shadow photography, and Tema Automotive software have been dedicated. The distances passed by the drops until the full slowing down have been measured. Investigations have been carried out on the change in the characteristic dimension (conventional average radii) of drops in the range of 0.05–0.5 mm. The initial velocities of their motion and gases were varied in the range of 0.5–2.5 m/s and 0.5–5 m/s, respectively. The processes of water drops slowing down at the comparable initial velocities with gases in the conditions of intensive evaporation have been studied. The possible directions of improvements of chemical technologies of water and emulsions purification on its basis in the field of energy conservation using the results of experimental investigations carried out have been set.
Simulation of heat and mass transfer in the coalescence of droplets in a gas-drop flow
Abstract
The simplified mathematical model for calculating the renewal of the surface and intensification of heat and mass transfer in the coalescence of two drops in a gas-drop flow has been proposed. The model is based on the energetic analysis of the dynamics of collisions and the coalescence of drops.
Filtration combustion of viscous hydrocarbon liquids
Abstract
It has been shown based on the example of a representative sample of oil refinery wastes that the process of filtration combustion in the superadiabatic mode can be used for recycling problematic liquid combustible wastes. For the steady progress of the process, the concentration of liquid combustible wastes in the mixture should not exceed 20 wt %. The addition of a small amount (5–10%) of a solid fuel to the initial mixture promotes the stabilization of the process of gasification; here, the calorific heat value of gaseous products increases.
Stokes–Brinkman flow and diffusional deposition of nanoparticles onto a layer of porous and composite granules
Abstract
A numerical simulation of a three-dimensional Stokes–Brinkman flow in the model filtering membranes, the role of which is played by a monolayer of the contiguous porous permeable homogeneous spherical granules and a monolayer of the granules coated with porous permeable shells, has been performed. Approximation formulas for calculating the resistance forces of the permeable granules to the flow in a layer with square and hexagonal packing have been obtained. The applicability limits of the solutions obtained within the cell model for the evaluating the resistance and permeability of a layer of porous granules have been shown. The diffusional deposition of point particles from the flow in the monolayer of porous granules with a square structure has been studied. The nanoparticle collection efficiencies by granules in a broad range of Péclet diffusion numbers depending on the permeability of granules are calculated.
Role of the scaling factor in the process of SHS extrusion based on the example of a TiC + Co system
Abstract
The effect of the scaling factor (the influence of the height and diameter of the initial cylindrical billet) on the temperature distribution in a material and on the completeness of the extrusion of long samples obtained the method of self-propagating high-temperature synthesis (SHS) extrusion has been theoretically studied. A numerical analysis has been carried out based on the mathematical simulation of the thermal conditions of the SHS extrusion process. It has been shown that the change in the scaling factor significantly affects the length and quality of extruded rods due to the uniformity of the temperature field. It has been found that there is a limiting value for the diameter of the initial billet above which material is hardly squeezed out of the camera.
On the shape of the boundary of a feasibility set for heat-to-work converters
Abstract
It has been shown that the feasibility set for thermodynamic systems using heat energy in the target flux rate–heat flux rate plane has been bounded above. The thermal efficiency coefficient of a system decreases with increasing productivity. The target flux rate also decreases beginning from a certain heat flux rate. It turns out that the efficiency coefficient that corresponds to its maximum does not depend on irreversible factors and is a function of the reversible efficiency coefficient alone in many cases. This feature of systems and the possibility of its application have been considered.
Simulation of systems with chaos in the chemical composition using stochastic methods
Abstract
As a result of the simulation of the functions of the probability distribution in systems with chaos in the chemical composition, which also includes difficult natural and technogenic mixes, e.g., oil hydrocarbonic systems, it is established that the normal distribution of the composition is observed with the probability of differences in the components in the range of 0.2–0.8. This means that the normal distribution of free energy, and the boiling temperatures are achievable in systems where the ratio of the number of components with different properties to the total number of components is 20–80%. The borders of the difference probability are established, which define the belonging of systems to different types of distribution. At a share of the differing on properties components of 1–8.5%, the distribution is close to Poisson’s distribution. When the differences in the probability components in range of 0.085–0.2, a region of unstable distribution is observed.
Comparison of distributed heat supplies along the height of fractionating columns with conventional fractionation
Abstract
The heat consumptions during fractionation of a binary mixture using different versions of heat supply to the column were compared. The standard version of adiabatic fractionation was compared with real versions that approximate it to reversible fractionation by using distributive heat supply (and removal) along the height of the column and increasing the number of theoretical stages. Adiabatic fractionation is characterized by the least heat consumption. This is explained by the increased internal energy saving in the column.
Full calculation of a chemical-technological complex for processing of cracking and pyrolysis gases based on the kinetic models of the processes
Abstract
The results of calculations using the kinetic models of material balance of methane–hydrogen, propane–propylene, butylene–divinyl, and isobutylene regions were presented. Together with the previously calculated ethylene region, these regions constitute the chemical-technological complex for cracking and pyrolysis gas processing. The final scheme of the chemical-technological complex with indication of all of its inlet and outlet flows and connections between the material and recirculation flows between regions was presented. The production capacities of reactor elements were determined for all the desired products of the chemical-technological complex.
Rheology of structural oil disperse systems
Abstract
The problems of the rheology of oil disperse systems, which are accompanied by asphaltene particles being set into nanoaggregates and clusters of nanoaggregates and viscoelastic framework have been analyzed. The models of the coagulation of asphaltene particles and the calculation of the nanoaggregate size have been suggested. The conditions of the destruction of the structure have been considered and the rheological models of the filtration of oil disperse systems have been considered with the assumption of the Maxwell equation and model of the change of viscosity and mobility. The results have been compared with the experimental data.
Gas-dynamic and thermal processes in a high-frequency induction plasma torch with tangential stabilization of the gas flow
Abstract
The gas-dynamic and heat-exchange processes in a coaxial type plasma torch with tangential stabilization of the gas flow and a central inlet for feeding the raw material into the high-temperature region of plasma at atmospheric pressure were studied. The temperature range in the high-temperature zone (3500–4000 K) and near the plasma torch walls (930–1400 K) and the residence time of the reaction mixture in the high-temperature zone were estimated. The peculiarities of the gas flow motion using a feed probe were considered. The results, in comparison with the experimental operating modes of the plasma torch, make it possible to proceed to the construction of a plasma torch of higher productivity.
Methods for calculating the evaporation heats of hydrocarbons and their mixtures in a wide temperature range
Abstract
Studies of liquid–vapor phase transitions allowed us to determine the thermodynamically substantiated scales for constructing a generalized temperature dependence of evaporation heats for individual hydrocarbons and their binary mixtures.
Morphosyntactic algorithm for computer-assisted analysis of systematic names of fundamental and modified aliphatic compounds
Abstract
The morphosyntactic algorithm for computer-assisted semantic graphical analysis of the systematic names of fundamental and modified aliphatic compounds has been proposed. The algorithm uses the procedure for the decomposition of the initial name of an organic compound as a composite word into simple constituent morphemes and the production rules of convolution grammar for descriptive graphical representation of the initial composite name of an aliphatic compound, which allows one to generate molecular graphs of chemical compounds are needed for the computer-assisted generation of texts of science and technology (chemistry) and linguistic support of the CALS-technologies at all stages of the life cycle of aliphatic compounds.
Technology of Inorganic Substances and Materials
The application of titanium dioxide coatings by the extraction-pyrolysis method
Abstract
The extraction-pyrolytic method of applying a TiO2 film coating has been considered. The coating is suitable for various applications, in particular as a coating for self-cleaning glass, photocatalytic sterilization for medical and microbiological purposes, solar energy, and automotive and construction industries. Advantages of this method are its low cost and the possibility of coating large surfaces. The processes of extraction of titanium(IV), application of films of organic extracts to substrates, and pyrolytic treatment of precursors have been described. The phase composition and microstructure of the coatings obtained have been studied. It has been shown that the application of solutions of organic extracts to glass and metal substrates contributes to the formation of nanostructured continuous films, which possess photocatalytic activity.
Composition, structure, and morphology of nanostructured aluminosilicates
Abstract
The data on synthesizing nanosized potassium aluminosilicates (PAS) with a ratio of Si/Al of 1–5 obtained in the KOH–Al2(SO4)3 · 18H2O–SiO2 · nH2O–H2O multicomponent system have been presented. Their composition, morphology, and IR and NMR spectra have been studied.
A new method for modifying the elemental-phase composition of gabbro-basalt raw materials
Abstract
A method for the complex modification of raw material compositions based on the process of gravitational differentiation of melts has been developed using new possibilities of the method of physicochemical modeling.
Application of magnetic separation for modifying the composition of basalt raw materials
Abstract
The results of studying the process of modifying the composition of basalt raw materials using the magnetic separation method are reported based on the example of basalt of the Myangdukha deposit (Arkhangelsk oblast). The chemical and phase compositions of magnetically enriched and magnetically depleted fractions have been determined by mass spectrometry and X-ray powder diffraction. The process of sintering these fractions has been studied by the DSC/TG method. The phase composition of sintering products has been studied and some of the physicochemical properties of the obtained samples have been determined.
The effect of glass composition and structure on photochromic properties of LiF–Al2O3–B2O3 glassy materials
Abstract
The glass-forming region of the LiF–Al2O3–B2O3 system and the phase diagram of this region have been studied. Properties of glasses and devitrified glasses, as well as the crystallization products, are investigated. The effect of metastable liquation and the free volume on photochromic properties of glasses and glass–crystalline materials activated with AgCl and Cu2O has been revealed. Photosensitive glass ceramics characterized by the linear thermal expansion coefficient (30–45) × 10–7 K–1 and high transparency in the visible spectral region have been synthesized.
Extraction of carboxylic acids with neutral extractants
Abstract
In the review, the features of the interphase distribution of weak acids (Kа < 10–2) in the systems containing neutral extractants have been considered. Experimental results of studies of the extraction of monocarboxylic acids have been described. The possibilities of using extraction processes for the isolation and separation of monocarboxylic acids from solutions of various compositions have been shown.
Producing low-ash crystalline graphite from high-carbon rocks of the Far East south
Abstract
The possibilities of producing low-ash crystalline graphite from high-carbon rocks of the southern Far East have been investigated. Promising setups for purifying the natural graphite from impurities using the processes of hydrothermal treatment of flotation concentrates have been developed.
Effect of indifferent electrolyte concentration, sorbent thermal treatment, pH, and the nature of ligands on the sorption of Cu(II) cations by glauconite from nitrate solution
Abstract
The effect of preliminary thermal (100–300°C) and chemical (10% HCl) treatment of 95% glauconite concentrate exerted on the sorption removal of copper (II) cations from nitrate solutions with pH in the range of 5–7, including ammonia media. The effect of indifferent electrolyte (KNO3 in a concentration of 10–3 and 10–2 mol/L) on the sorption of copper(II) from a 3.4 × 10–3 M solution of Cu(NO3)2 has been estimated. It has been shown that a 99% level of the sorption purification from Cu2+ cations can be achieved.
Technology of Polymeric and Composite Materials
Development of the formulation for a detergent composition based on mixture of surfactants and binary complex former
Abstract
The mathematical planning of an experiment aimed at developing the optimal composition of a synthetic detergent containing a mixture of two anionic surfactants, nonionic surfactant, water-soluble complexon, and hydrated aluminum silicate has been performed. It has been estimated that the synergism of the adsorptive, dispersive, stabilizing, and foaming abilities of surfactants mixture in the presence of binary complexon provides the high efficiency of the process of removing pigment–oil pollution.
Nanomaterials and Nanotechnologies
Application of solvent extraction in the preparation of metal nano- and microparticles
Abstract
The extraction of silver, nickel, copper, and bismuth from a solution of their salts by solutions of caprylic, 2-ethylhexanoic, and Versatic 10 and 913 acids in different diluents has been studied and the possibility of obtaining concentrated solutions of carboxylates of these metals has been shown. It has been established that the nature of carboxylic acid significantly affects the extraction of silver. The process of the thermal decomposition of metal-containing organic phases prepared as a result of the extraction of silver, nickel, copper, bismuth, lead, and cadmium by a solution of carboxylic acid in benzyl alcohol has been studied. The possibility of preparing metal powders of the micron and submicron size as a result of the thermal decomposition of solutions of metal-containing carboxylates in benzyl alcohol has been shown.
Nanomodified textile materials with biocidal properties: Development and pilot testing of manufacturing technology
Abstract
The results of a study aimed at developing a method and technology for modifying textile materials with nanosized silver particles have been presented. The preparation of silver hydrosol and some of its properties when used as a working solution, as well as the stages of studying the interaction of ions and nanosized silver particles with model dyes and textile materials stained with their use, have been described. Generalized data on the development of the norms of technological regimes for the treatment of textile materials of various types with a nanomodifying solution based on the results of the performed studies, as well as the examples of the testing of the developed technologies on a pilot scale, have been presented.
Synthesis and optic properties of titanium dioxide nanostructures doped with alkali metals
Abstract
The synthesis of nanotubes and faceted nanocrystals of titanium dioxide doped with alkali metals cations has been performed. It has been established that TiO2 nanotubes with lengths of up to 100 nm and thicknesses of 50–500 nm obtained by solvothermal synthesis have an anatase structure in the direction of crystal growth. Faceted TiO2 particles with sizes of 80–150 nm doped with Na and K cations (2–7 at % calculated to a yield of TiO2 yield) preserve the anatase structure, whereas doping with Li induces the formation of a mixture of anatase and rutile. An analysis of the diffuse reflectance spectra showed that dopants had an insignificant effect on optic properties of TiO2 nanoparticles. The high activity of these catalysts is explained by a decrease in the rate of recombination of charge carriers, rather than by the increase of their photo-generation yield.
Petrochemistry and Oil Processing
Sulfur-reduction additives based on ordered hexagonal mesoporous silica in the catalytic cracking of vacuum gas oil
Abstract
Materials of the composition of La/hexagonal mesoporous silica/γ–Al2O3 with different contents of components in the carrier have been synthesized and tested as sulfur-reduction additives to the commercial zeolite-containing cracking catalyst. It has been shown that the sulfur content in liquid products decreases by 5–32% when vacuum gas oil is cracked at a temperature of 500°C in the presence of additives in the amount of 10 wt % relative to the weight of the catalyst.
Two-stage oxidative desulfurization of material containing oil sludge
Abstract
The oxidative desulfurization of material containing oil sludge using hydrogen peroxide and transition metal compounds followed by subjecting the products of the oxidation of sulfur compounds to thermal treatment has enabled an 83% degree of desulfurization to be achieved.
Chemistry and Technology of Rare, Trace, and Radioactive Elements
Development trends of the rare-earth industry in the Russian federation
Abstract
Trends and methods of solving the problem of creating a complete technological chain from raw materials to high-purity rare-earth products in Russia have been considered. The need to create an information support system in the industry has been discussed and a possible way to implement one has been proposed.
Extraction-pyrolysis synthesis and luminescence properties of europium polyniobates
Abstract
The promising character of the synthesis of europium polyniobates (EuNb3O9 and EuNb5O14) by the extraction-pyrolysis method has been demonstrated. The luminescence properties of the synthesized polyniobates have been estimated from excitation and luminescence spectra at 300 K. The dependence of luminescence characteristics of the rare-earth elements polyniobates under study on the temperature and duration of precursor pyrolysis has been established.
Scandium extraction from sulfuric acid solutions by mixtures of D2EHPA and MTAA sulfate in toluene
Abstract
The extraction of scandium from solutions of the waste of sulfuric-acid leaching from the magnetic separation of titanomagnetites via toluene solutions of equinormal mixtures of D2EHPA and MTAA sulfate has been studied. The conditions for scandium quantitative extraction from solutions containing 2.0–3.0 mol/L of H2SO4 and 5–10 mg/L of Sc have been determined with the saturation of the organic phase up to 300–450 mg/L with respect to Sc. It has been shown that the two-stage reextraction of scandium from the saturated organic phase by alkaline-carbonate solutions containing 12 wt % of Na2CO3 + 1 wt % of NaOH allows scandium and accompanying impurities of nonferrous and rare metals to be completely converted into a solid that forms a rough scandium concentrate containing 4–8 wt % of Sc, which can be used to prepare high-purity scandium oxide.
Extraction of Gd, Tb, and Dy from nitrate media with a mixture of technical di-2-ethylhexyl phosphoric acid and tributylphosphate
Abstract
The extraction of medium–heavy rare-earth elements, such as gadolinium (Gd), terbium (Tb), and dysprosium (Dy), with extractant mixtures that comprise technical di-2-ethylhexyl phosphoric acid (D2EHPA) and tri-n-butyl phosphate (TBP) has been investigated individually and in their simultaneous presence. Synergistic coefficients and separation factors of the Tb/Gd, Dy/Gd, and Dy/Tb pairs of elements have been calculated. The mathematical simulation of the extraction isotherm has been performed based on the example of Gd and some assumptions about the chemical composition of the extracted complexes have been made.
Chemical Engineering Processes and Equipment
Process design of complex systems of rectification columns and the evaluation of their effectiveness with the assumption of the range of feed composition
Abstract
Using the CHEMCAD modeling program, a procedure has been developed for designing complex systems of rectification columns with partially and fully coupled heat and mass flows for various compositions of feed flow that vary in a wide range. The developed procedure has been implemented based on the example of close-cut separation of a three-component zeotropic system. The separation efficiency has been evaluated using two criteria, i.e., the economic (reduced economic expenses) and energy (total heat load of condensers and boilers) efficiency of simple and complex rectification systems.
Functional modeling of basic organic synthesis using the case of vinyl acetate production
Abstract
A functional model that describes chemical production has been developed. The model is represented by a pattern that is convenient for interacting with a chemical engineer expert upon arranging the formal specification of industrial processes. A functional model of vinyl acetate production has been plotted as an example of using the presented pattern.
Theoretical study of dynamic countercurrent cyclic extraction processes for the separation and concentration of components of a liquid mixture
Abstract
Some results of theoretical studies on different dynamic countercurrent cyclic extraction variants and the effect of principal process parameters on the efficiency of separation for liquid mixture components have been given. The studies are based on a modified model of the equilibrium stages. It has been established that the proposed extraction mode enables the concentration of target mixture components with their simultaneous separation.
Analysis of the possible applications of the acoustic flow effect for the breakup and transfer of liquid substances in a cylindrical volume
Abstract
The conditions for the existence of an acoustic flow effect excited in a cylindrical liquid volume by the radial oscillations of its walls within the ultrasonic frequency range with the purpose of enabling the breakup and transfer of liquid substances in the axial direction have been revealed. The conditions for the efficient performance of this process have been analyzed, and the optimal scheme of implementation has been constructed for the developed method. The obtained formulas make it possible to calculate the resonance parameters of ultrasound and applied equipment such that they would provide the attainability of a desired efficiency for the studied phenomenon. The radius of the drops, into which liquid fractions are broken up; the liquid flow velocity along the cylinder axis; and the characteristic length of nonlinear interactions between oscillations, which limits the critical dimensions of the process flowsheet, have been estimated. The formulated analytical relationships and computer calculations are aimed at selecting the most significant dependences, which provide critically important guidance for the practical implementation of the studied technology.
Environmental Problems and Development of Low-Waste and Closed Process Flow Diagrams
Extraction separation of the components of leach liquors of batteries
Abstract
Waste batteries contain toxic metals (Pb, Ni, Zn, Fe, etc.) in high concentrations. In order to prevent harmful effects on human health and environment, it is necessary to recycle them. In this paper, prospective applications of aqueous two-phase systems for isolating and separating the components of leach liquors of batteries have been considered. The extraction of metal cations in the systems based on poly(ethylene oxide) with molecular masses of 1500 and ammonium sulfate depending on the process conditions has been studied. A flow diagram of the separation of the components of leach liquors that uses a studied aqueous two-phase system in the presence of KSCN complexing agent has been suggested.