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Vol 51, No 3 (2017)

Article

Modeling of batch extractive distillation

Ivanov I.V., Lotkhov V.A., Kulov N.N.

Abstract

New data on the concentration profiles in a packed column during extractive distillation of benzene–heptane mixture in the presence of N-methylpyrrolidone as a separating agent have been obtained. A calculation method for the process based on partial mass transfer coefficients in the vapor and liquid has been proposed. The calculated and experimental data have been compared. It has been shown that both continuous and batch extractive distillation are calculated more precisely using the proposed model compared to the equilibrium model.

Theoretical Foundations of Chemical Engineering. 2017;51(3):253-261
pages 253-261 views

Silver deposition from its nitrate solutions by hydrogenated palladium

Solodkova L.N., Vashchenko S.V., Lyakhov B.V., Bardyshev I.I., Tsivadze A.Y., Chernyshev V.V., Shiryaev A.A.

Abstract

The currentless deposition of Ag+ cations from silver nitrate solutions has been found on the surface of hydrogenated Pd (Pd−H). This process has been shown to proceed via a chemico-catalytic mechanism. It has been demonstrated that the major fraction of silver deposited onto the Pd-H system from the nitrate solutions in the first 0.5–1 h of holding in the solution. A minimal size of silver crystallites (26–40 nm) was found when deposited from the diluted nitrate solutions that contain 0.32–2.5 g/L of Ag. The study has revealed that the currentless Ag deposition on the Pd–H surface is accompanied by the formation of the colloid phase of Ag crystallites. It has been established that the Pd–H system could purify solutions of Ag+ when the amount of hydrogen in Pd exceeded the amount of Ag+ in the solution.

Theoretical Foundations of Chemical Engineering. 2017;51(3):262-265
pages 262-265 views

Experimental investigations of velocity fields in packed bed static mixers

Alekseev K.A., Mukhametzyanova A.G., D’yakonov G.S.

Abstract

Experimental investigations of velocity fields have been carried out in static mixers filled by Inzhekhim random packings of various sizes and Rashig rings. Studies have been performed on a laboratory setup by stereoscopic particle image velocimetry using a Polis multiphase flow measurement system. Experimental data have been supplemented by the results of numerical modelling of the hydrodynamics of flow, which were obtained using ANSYS Fluent software.

Theoretical Foundations of Chemical Engineering. 2017;51(3):266-273
pages 266-273 views

Parametric splitting and transfer of liquid cuts for the intensification of mass exchange in a cylindrical volume

Voshkin A.A., Gradov O.M.

Abstract

The conditions of the efficient application of ultrasonic parametric resonance in the method of pseudo-liquid membranes have been formulated. The instability increment and the threshold ultrasound amplitude above which aperiodic instability develops in a liquid column in the case when the external resonance effect frequency is close to the corresponding parameter of natural liquid oscillations have been found. The velocity of the cross-section-averaged flow of liquid cuts transported without contact as a result of parametric interactions between waves has been calculated. An estimate has been made for the characteristic size of drops into which the cuts fed into the system are split by resonance generated flows.

Theoretical Foundations of Chemical Engineering. 2017;51(3):274-281
pages 274-281 views

Mathematical modeling of biotechnological process of lactic acid production by batch fermentation: A review

Gordeeva Y.L., Rudakovskaya E.G., Gordeeva E.L., Borodkin A.G.

Abstract

The results of analyzing mathematical models of the process of batch fermentation for the production of lactic acid have been presented. Three groups of mathematical models have been considered. The first two groups are based exclusively on the notion of the specific growth rate, dependent or independent on substrate concentration. The third group uses the notions of the specific rate of substrate consumption and specific rate of product formation in additions to the notion of specific growth rate. The numeric estimates of constants are presented for the majority of models as well as comparison with the experimental studies. Mathematical models of the processes where the formation of side products is possible have been discussed, which may or may not be of value on their own. The possible practical applicability of the models has been evaluated based on the results of the analysis.

Theoretical Foundations of Chemical Engineering. 2017;51(3):282-298
pages 282-298 views

Supercritical fluid propane–butane extraction treatment of oil-bearing sands

Khairutdinov V.F., Akhmetzyanov T.R., Gumerov F.M., Khabriev I.S., Farakhov M.I.

Abstract

The results of using processes of liquid and supercritical fluid extraction to isolate hydrocarbons from oil-bearing sands have been presented. The initial oil-bearing sand is characterized by a concentration of hydrocarbons of 7.23 wt % of the total weight of the sandstone. A mixture containing 75 wt % propane and 25 wt % butane has been used as the extracting agent. Extraction processes have been carried out in a temperature range of 80–140°C and pressure range of 5–10 MPa.

Theoretical Foundations of Chemical Engineering. 2017;51(3):299-306
pages 299-306 views

Study of the thermal characteristics of phosphate raw materials in the annealing temperature range

Bobkov V.I., Borisov V.V., Dli M.I., Meshalkin V.P.

Abstract

In this paper, the thermal characteristics of phosphate raw materials have been studied, including thermal conductivity and volumetric heat capacity in the temperature range that has practical significance in the chemical and technological system of thermal preparation of raw materials. The method of the regular regime of the third kind and the method for solving the inverse heat-conduction problem have been used based on the joint solution of the equations of heat transfer and the kinetics of chemical reactions taking into account the most important accompanying phenomena. A dilatometric analysis of the studied samples of phosphate raw material has been presented.

Theoretical Foundations of Chemical Engineering. 2017;51(3):307-312
pages 307-312 views

Flowsheets of multicomponent multiphase systems separation and material balance calculation features

Frolkova A.V., Akishina A.A., Maevskii M.A., Ablizin M.A.

Abstract

The applicability of a method for determining the number of free variables required to solve the balance task for flowsheets with a Florentine vessel or decanter during the separation of multicomponent mixtures has been considered. The rule and algorithm that allows one to determine the number of the free variables schemes with recycles have been formulated and proposed.

Theoretical Foundations of Chemical Engineering. 2017;51(3):313-319
pages 313-319 views

Modeling of mass transfer in apparatuses with a stationary granular bed taking into account the phase temperature difference

Gerasev A.P.

Abstract

In this paper, we consider the mass-transfer process in apparatuses with a fixed granular bed. The literature data were analyzed and it was shown that the main driving force of the mass transfer between the outer surface of the grains and the gas flow at a significant difference between the temperature of the phases is the difference of the reactants partial pressures. A comparison of the results of calculating the mass-transfer coefficient using the most popular in the domestic and foreign literature empirical correlations of Sherwood number on the Reynolds and Schmidt (diffusion Prandtl number) numbers was performed. It has been shown that the calculation results do not differ from each other despite the difference in the calculation formulas. The methodology of calculating the mass-transfer process in the two-phase model of a fixed catalyst bed has been provided.

Theoretical Foundations of Chemical Engineering. 2017;51(3):320-326
pages 320-326 views

Calculated and experimental investigation of the combined drying and monomer removal process of polyamide-6 in a batch apparatus

Lipin A.A., Lipin A.G., Bazarov Y.M., Barannikov M.V., Mizerovskiy L.N.

Abstract

The experimental studies of the periodic process of drying polyamide-6 granulate combined with the elimination of monomer from granules (demonomerization) in one device have been performed. The mathematical model for the combined polyamide-6 drying–demonomerization process in a batch apparatus that helps to predict the change in the caprolactam and water contents in polyamide-6 granules and in the gas phase, the polymer and gas temperatures was proposed. The experimental data were compared with the calculations according to the developed mathematical model.

Theoretical Foundations of Chemical Engineering. 2017;51(3):327-334
pages 327-334 views

Cellular automata modeling of polymer nanocomposite deformation using parallel computing

Ivanov S.I., Matasov A.V., Menshutina N.V.

Abstract

A mathematical model has been developed for the deformation of a polymer nanocomposite containing hard and soft inclusions. For the model to be designed, an algorithm for generating the structure based on the cellular automaton has been used. The polymer structures with different filler content have been obtained and numerical modeling of the strain-strength properties have been carried out. The optimal composition of the polymer nanocomposite has been determined. An example of parallel computing for implementing the calculation tasks has been given. The content of the hard filler has been found to be in the range 50–80% and the soft one was in the range of 0–12%. Micro- and macroparameters of the polymer nanocomposite have been determined. The best nanocomposite have been found to contain 77% of the hard inclusions, 6–10% of the soft inclusions (polymer modifier), and 13–17% of the polymer matrix. The calculation results have been compared with the experimental data.

Theoretical Foundations of Chemical Engineering. 2017;51(3):335-340
pages 335-340 views

Estimation of the efficiency of packed mass-transfer devices

Polyanski A.V., Blinichev V.N., Chagin O.V., Kravchik Y.

Abstract

The problems of assessing the effectiveness of packed mass-transfer devices in relation to distillation processes have been considered. The authors have shown that the existing dependences of determining the height equivalent to a theoretical plate cannot be used to calculate tray columns and columns with vortex packings, the contact surfaces of the phases and coefficients of mass transfer of which depend substantially on the water concentration (reflux ratio) and gas rate (vapor for distillation).

Theoretical Foundations of Chemical Engineering. 2017;51(3):341-347
pages 341-347 views

Investigation of high-temperature steam–air reagents for plasma waste treatment processes

Suris A.L.

Abstract

Thermodynamic, thermal, and ecological features of high-temperature steam–air reagents in plasma processing of waste have been considered. The possibility of the formation of extra-equilibrium concentrations of nitrogen oxides when using these reagents has been shown. Derived from the study of equilibrium compositions, approximation dependences of the bulk temperature of various steam–air mixtures on necessary specific energy consumptions on their heating at various mass concentrations of water vapor and various temperatures of the steam supplied to the reactor have been suggested.

Theoretical Foundations of Chemical Engineering. 2017;51(3):348-351
pages 348-351 views

Theoretical modeling of cooling of containers for the desublimation of hydrogen fluoride vapors

Gubanov S.M., Krainov A.Y., Mazur R.L., Durnovtsev M.I.

Abstract

A physical and mathematical model of air-cooling precipitator containers has been presented for the desublimation of hydrogen fluoride from a mixture of gases. The model is based on the equations of gas dynamics for modeling the movement of cooled air in piping and thermal conductivity equations for modeling heat transfer in the walls of the pipe and the walls of the precipitator container. A numerical simulation of the cooling of two series-mounted precipitator containers is performed by the flow of cold air from a cold air source with parameters that correspond to the specifications and performance of the VKhM-0.54/0.6 air refrigerating unit. The parameters of the air heat exchanger are determined, providing efficient cooling of containers. The calculation results showed that when upon using refrigerating machine VKhM-0.54/0.6, temperature of each container is homogeneous, and the temperature difference between the first and second containers during the flow of cooling air does not exceed 1°C.

Theoretical Foundations of Chemical Engineering. 2017;51(3):352-358
pages 352-358 views

Specific features in the transformation of liquid drops during their motion in a gas medium

Volkov R.S., Kuznetsov G.V., Strizhak P.A.

Abstract

Using high-speed video cameras (up to 105 frames per second), a cross-correlation measuring system, and panoramic optical tracer visualization methods, some specific features have been revealed in the transformation of drops of liquids widely used in chemical technologies (kerosene, ethanol, water, acetone). The studies were performed for individual drops with characteristic sizes (radii) of 1–3 mm during their motion through a gas medium (air at a temperature of nearly 300 K) at velocities of 0.5–5 m/s. The ranges of change in the aerodynamic resistance coefficients cd were determined for the studied liquid drops under the considered conditions. The effect of the sizes and velocities of drops on this parameter have been established. Real values of cd for typical applications were shown to be much greater than for the corresponding droplike shapes.

Theoretical Foundations of Chemical Engineering. 2017;51(3):359-367
pages 359-367 views

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