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Vol 2019, No 11 (2019)

Article

Effect of Additional Hydrogen Alloying on the Structure and the Phase Composition of a VTI-4 Intermetallic Alloy

Skvortsova S.V., Pozhoga O.Z., Pozhoga V.A., Ivanov A.E.

Abstract

The formation of the structure and the phase composition of a heat-resistant titanium VTI-4 orthorhombic-intermetallic-based alloy is studied in the course of its alloying with hydrogen to different hydrogen contents. The laws of the changes in the phase composition of the hydrogen-containing alloy upon heating to different temperatures are determined. A portion of the VTI-4 alloy–hydrogen phase diagram under the conditions under study is constructed; it demonstrates the location of phase regions as a function of temperature and hydrogen content.

Russian Metallurgy (Metally). 2019;2019(11):1151-1160
pages 1151-1160 views

Development of Gas Porosity along the Ion Range in Vanadium Alloys during Sequential Helium and Hydrogen Ion Irradiation

Stal’tsov M.S., Chernov I.I., Kalin B.A., Korshunov S.N., Lagov P.B.

Abstract

The development of helium porosity in vanadium and its alloys with tungsten, zirconium, and tantalum during sequential ion irradiation by 40-keV He+ ions at 650°C to a fluence of 5 × 1020 m–2 and 20-keV H+ ions at 20°C to a fluence of 5 × 1020 m–2 is studied by transmission electron microscopy. The microstructure and the development of porosity in the alloys are investigated along the ion range. Unlike He+ ion irradiation, the alloying elements during sequential He+ and H+ ion irradiation increase the gas swelling of vanadium: tantalum causes the maximum swelling and zirconium minimum one. Gas bubbles in the tantalum-containing alloys are located at the depths that are significantly more than the calculated helium and hydrogen ion ranges. Deep penetration of introduced gas atoms is shown occur mainly along the grain boundaries that are perpendicular to the irradiated surface. The largest bubbles (gas-filled pores) during He+ ion irradiation are found to grow at the depth with a high radiation vacancy concentration rather than the maximum helium concentration. In sequential He+ and H+ ion irradiation, a zone with large pores forms more deeply, in the ion range zone, and large pores in the 100-nm-thick layer transforms into high-density small bubbles.

Russian Metallurgy (Metally). 2019;2019(11):1161-1166
pages 1161-1166 views

High-Temperature β-NiAl + γ'-Ni3Al + γ-Ni Alloys of the Ni–Al–Co System

Povarova K.B., Bazyleva O.A., Drozdov A.A., Morozov A.E., Antonova A.V., Sirotinkin V.P., Bulakhtina M.A., Arginbaeva E.G., Alad’ev N.A.

Abstract

The oxidation resistance of cast β-NiAl + γ'-Ni3Al + γ-Ni alloys of the Ni–Al–Co system in air at 1100, 1200, and 1300°C for 100 h is studied. An increase in the cobalt content from ≤5 at % (in complexly alloyed high-temperature γ' + γ VKNA alloys with ~17 at % Al and Cr, Mo, and W) to 10 at % in chromium-free β + γ' + γ alloys with 26–29 at % Al and 0.26 at % Ta, Re, Hf, and Y is shown to increase the heat resistance due to an increase in the aluminum content, an increase in the plasticity of scale, and the prevention of its exfoliation. The oxidation resistance of the base alloy decreases because of an increase in the cobalt content in the base NIAL-1 alloy from 10 to 16 at % and the introduction of 4.25 at % Cr and 0.16 at % Y of Hf. Its oxidation resistance at 1300°C, which was estimated from the weight increment per unit surface in 100 h corresponds to that of the well-known VKNA/VIN γ' + γ alloys at 1100°C. The oxidation resistance of the alloys with 16 at % Co or 4.25 at % Cr at 1100 and 1200°C is at the level of the VKNA/VIN alloys at 1000°C. The new β + γ' + γ alloys, which have higher oxidation resistance than structural high-temperature γ' + γ alloys and lower high-temperature strength, can be considered as heat- and oxidation-resistant coating-free alloys for short-term operation at 1100°C.

Russian Metallurgy (Metally). 2019;2019(11):1167-1177
pages 1167-1177 views

Influence of Sulfur on the Plasma Decarburization and Desulfurization of Corrosion-Resistant Steels

Grigorovich K.V., Komolova O.A., Rumyantsev B.A.

Abstract

Analysis of the kinetics of the processes occurring in the area of interaction between a plasma torch and Fe–Cr–S, Fe–Cr–Ni–S melts has been based on the influence of sulfur on the decarburization and desulfurization upon treatment of the melts by oxidizing plasma. The kinetic parameters of the plasma decarburization of high-chromium melts is determined, and the influence of the partial oxygen pressure in a plasma-forming gas and the sulfur content in a metal is established. At a low sulfur content in a metal in melting of Fe–Cr–S, Fe–Cr–Ni–S alloys in argon plasma, the limiting stage of desulfurization is found to be either sulfur evaporation in a plasma spot or its diffusion from the melt volume to the interface. Both processes are described by first-order equations. During treatment of a melt by an oxygen-containing plasma, sulfur is mainly removed due to the formation of gaseous oxides. At a high sulfur content in a melt, desulfurization takes place in the sorption kinetic mode. Under these conditions, the process rate decreases and the reaction can approach the second order. At increase in oxygen content in a plasma-forming gas intensifies decarburization and desulfurization; however, the rate constant is mainly determined by the initial sulfur content in a metal and, then, by the partial oxygen pressure in the gaseous phase.

Russian Metallurgy (Metally). 2019;2019(11):1178-1183
pages 1178-1183 views

Nanoindentation Study of the Effect of Low-Temperature Ion Irradiation on the Hardness of a Ferritic–Martensitic EK-181 Steel

Nikitin A.A., Rogozhkin S.V., Kulevoi T.V., Fedin P.A., Iskandarov N.A., Kravchuk K.S., Gladkikh E.V., Leont’eva-Smirnova M.V., Mozhanov E.M.

Abstract

The hardness of a ferritic–martensitic steel EK-181 after ion irradiation to a maximum damaging dose of ~50 dpa in the temperature range 250–400°C is investigated. Nanoindentation is used to measure the mechanical properties. The hardnesses of the layer damaged by ions and that of the undamaged bulk material are found. At temperatures below 300°C, softening at a dose below 10 dpa and hardening at high doses of ~50 dpa are observed. Hardening is detected over the entire dose range at 400°C. The maximum hardness of the sample irradiated to ~50 dpa at 400°C is 1.7 GPa.

Russian Metallurgy (Metally). 2019;2019(11):1184-1189
pages 1184-1189 views

Effect of the Charge Mixing Time on the Magnetic Hysteretic Properties of a Hard Magnetic Powder Fe–30% Cr–8% Co Alloy

Alymov M.I., Zelenskii V.A., Milyaev I.M., Ustyukhin A.S., Ankudinov A.B., Abashev D.M., Petrakova N.V.

Abstract

The elemental mapping of a hard magnetic powder Fe–30Cr–8Co alloy prepared at different charge mixing times allows us to find that a homogeneous distribution of the components is reached upon mixing for 60 min. The dependence of the magnetic hysteretic properties of the powder Fe–30Cr–8Co alloy samples sintered at 1200°C on the mixing time exhibits logarithmic behavior. At the same time, the magnetic hysteretic properties of the same samples sintered at 1400°C are higher because of lower residual porosity and are independent on the charge mixing time.

Russian Metallurgy (Metally). 2019;2019(11):1190-1194
pages 1190-1194 views

Effect of the Deformation during Pressure Welding of a Wrought EP975 Nickel Alloy and a Single-Crystal Intermetallic VKNA-25 Alloy on the Structure and Properties of the Welded Joints

Drozdov A.A., Povarova K.B., Valitov V.A., Bazyleva O.A., Galieva E.V., Bulakhtina M.A., Arginbaeva E.G.

Abstract

The influence of the strain (24, 30, 40%) during the pressure welding (PW) of an EP975 alloy in a superplasticity state and subsequent high-temperature heat treatment of welded joints on their structure and room-temperature mechanical properties is studied to find the conditions of PW of a single-crystal [001] Ni3Al-based VKNA-25 blade alloy and an EP975 disk alloy in order to fabricate a blisk. The tensile strength of the welded samples is found to be maximal after PW of the EP975 alloy at a strain of ~40%, and the strength reached at lower strains is also sufficiently high, 0.7–0.8 of the strength of the VKNA-25 blade alloy. To optimize the technology of solid-phase joining, it is reasonable to decrease the PW strain to 20% and to increase the welding temperature to 1175°C.

Russian Metallurgy (Metally). 2019;2019(11):1195-1204
pages 1195-1204 views

Criteria for the Rational Copper Infiltration of a Porous Refractory Skeleton during the Production of a W–Cu Pseudoalloy

Bondarenko G.G., Korzhavyi A.P., Prasitskii V.V., Prasitskii G.V.

Abstract

The solidification of liquid copper in a porous refractory tungsten skeleton subjected to infiltration and subsequent cooling under various conditions, including a standard through-type furnace cooler, is studied. The pores in the refractory skeleton are shown to be completely filled with liquid copper in the presence of excess melt up to the end of infiltration. Heat insulation is found to be a practical method to retain excess liquid copper up to its solidification inside the porous refractory skeleton. Standard Termoizol-1400 is used as a heat insulator. At a heat insulator wall thickness of 10.8 mm, the excess liquid copper layer thickness is 0.2 mm up to the end of infiltration of a W–Cu pseudoalloy. Criteria are proposed for rational infiltration.

Russian Metallurgy (Metally). 2019;2019(11):1205-1211
pages 1205-1211 views

A Study of the Magnetic Characteristics of Cu–Mn–Bi Alloys

Samoilova O.V., Trofimov E.A., Geraskin V.I.

Abstract

The phase composition and the magnetic characteristics of 20 as-cast of Cu–Mn–Bi alloy samples have been studied experimentally. The samples have been studied using scanning electron microscopy, electron-probe microanalysis, atomic emission with inductive-coupled plasma, and X-ray diffraction analysis. The magnetic characteristics of the alloys are studied by a vibration method at room temperature. The samples contain the α-MnBi and Mn3Cu4Bi4 intermetallic compounds along with a copper-based solid solution and bismuth precipitates. The α-Mn phase can precipitate at high manganese contents in the sample compositions. The magnetic characteristics of the alloys are dependent on the volume proportion of the phases. A high of intermetallic compound content leads to an increase in the magnetic susceptibility of the samples up to the manifestation of their ferromagnetic properties. In addition, Vickers microhardness HV0.1 is measured.

Russian Metallurgy (Metally). 2019;2019(11):1212-1219
pages 1212-1219 views

Viscosity of Molten Brass and Copper Used for Quality Control in the Charge–Melt–Ingot Chain

Tkachuk G.A., Chikova O.A., V’yukhin V.V.

Abstract

The viscosities of melts of L63, L68, LS59-1A brasses and M2 copper are studied. Their samples were taken from the charge materials and solidified ingots in the OAO Revda Nonferrous Metal Treatment Plant. The microstructures of the ingots were analyzed earlier by traditional metallographic methods. Metallurgical defects of the following three types were detected: exogenous nonmetallic inclusions, segregation inclusions, and discontinuities and pores.

Russian Metallurgy (Metally). 2019;2019(11):1220-1223
pages 1220-1223 views

Monitoring of the Metal Surface Temperature during Laser Processing

Firago V.A., Wojcik W., Dzhunisbekov M.S.

Abstract

The principles of monitoring the laser processing of metals are considered; the design and the main parameters of the spectrophotometer designed on the base of an optical-fiber AvaSpec 2048 spectrometer with the spectral range 380–1050 nm are presented. The technique of its calibration is discussed and the obtained spectral sensitivity is reported. The measured spectra of optical and near IR radiation that forms in the contact region of CO2 laser radiation (wavelength 10.2 μm, power 1 kW) with the steel surface are presented. The problems of selecting the spectral portion in which the uncertainty of measuring temperature during contactless technological monitoring of high-temperature laser processes using thermographic devices will be minimal are discussed.

Russian Metallurgy (Metally). 2019;2019(11):1224-1230
pages 1224-1230 views

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