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Vol 2017, No 11 (2017)

Article

Heat Treatment of Tantalum and Niobium Powders Prepared by Magnesium-Thermic Reduction

Orlov V.M., Prokhorova T.Y.

Abstract

Changes in the specific surface area and porous structure of tantalum and niobium powders, which were prepared by magnesium-thermic reduction of Ta2O5, Mg4Ta2O9, and Mg4Nb2O9 oxide compounds and subjected to heat treatments at temperatures of 600–1500°C, have been studied. It is noted that, owing to the mesoporous structure of the magnesium-thermic powders, the decrease in the surface area during heat treatment, first of all, is related to a decrease in the amount of pores less than 10 nm in size. The heat treatment of a reacting mass is shown to allow us to correct the specific surface area of the powder without any increase in the oxygen content in it. Data on the effect of heat treatment conditions on the specific charge of capacitor anodes are reported.

Russian Metallurgy (Metally). 2017;2017(11):905-911
pages 905-911 views

Structure and Mechanical and Corrosion Properties of a Magnesium Mg–Y–Nd–Zr Alloy after High Pressure Torsion

Lukyanova E.A., Martynenko N.S., Serebryany V.N., Belyakov A.N., Rokhlin L.L., Dobatkin S.V., Estrin Y.Z.

Abstract

The structure and the properties of an Mg–Y–Nd–Zr alloy (WE43) are studied after high pressure torsion (HPT) in the temperature range 20–300°C. Structure refinement proceeds mainly by deformation twinning with the formation of a partial nanocrystalline structure with a grain size of 30–100 nm inside deformation twins. The WE43 alloy is shown to be aged during heating after HPT due to the decomposition of a magnesium solid solution. HPT at room temperature and subsequent aging causes maximum hardening. It is shown that HPT significantly accelerates the decomposition of a magnesium solid solution. HPT at all temperatures considerably increases the tensile strength and the yield strength upon tensile tests and significantly decreases plasticity. Subsequent aging additionally hardens the WE43 alloy. A potentiodynamic study shows that the corrosion resistance of this alloy after HPT increases. However, subsequent aging degrades the corrosion properties of the alloy.

Russian Metallurgy (Metally). 2017;2017(11):912-921
pages 912-921 views

Effect of Barothermal Treatment on the Structure and the Mechanical Properties of a High-Strength Eutectic Al–Zn–Mg–Cu–Ni Aluminum Alloy

Akopyan T.K., Padalko A.G., Belov N.A., Karpova Z.A.

Abstract

The effect of barothermal treatment by hot isostatic pressing (HIP) on the structure and the properties of castings of a promising high-strength cast aluminum alloy, namely, nikalin ATs6N4 based on the Al‒Zn–Mg–Cu–Ni system, has been studied using two barothermal treatment regimes different in isothermal holding temperature. It is shown that the casting porosity substantially decreases after barothermal treatment; eutectic phase Al3Ni particles are additionally refined during exposure to the barothermal treatment temperature: the higher the HIP temperature, the more substantial the refinement. The improvement of the casting structure after HIP increases their mechanical properties. It is found, in particular, that the plasticity of the alloy in the state of the maximum hardening increases by a factor of more than 8 as compared to the initial state (from 0.82 to 6.9%).

Russian Metallurgy (Metally). 2017;2017(11):922-927
pages 922-927 views

Structural Changes in the Vanadium Sample Surface Induced by Pulsed High-Temperature Deuterium Plasma and Deuterium Ion Fluxes

Borovitskaya I.V., Pimenov V.N., Gribkov V.A., Padukh M., Bondarenko G.G., Gaidar A.I., Paramonova V.V., Morozov E.V.

Abstract

The structural changes in the vanadium sample surface are studied as functions of the conditions of irradiation by pulsed high-temperature deuterium plasma and deuterium ion fluxes in the Plasma Focus installation. It is found that processes of partial evaporation, melting, and crystallization of the surface layer of vanadium samples take place in the plasma flux power density range q = 108–1010 W/cm2 and the ion flux density range q = 1010–1012 W/cm2. The surface relief is wavelike. There are microcracks, gas-filled bubbles (blisters), and traces of fracture on the surface. The blisters are failed in the solid state. The character of blister fracture is similar to that observed during usual ion irradiation in accelerators. The samples irradiated at relatively low power density (q = 107–108 W/cm2) demonstrate the ejection of microparticles (surface fragments) on the side facing plasma. This process is assumed to be due to the fact that the unloading wave formed in the sample–target volume reaches its irradiated surface. Under certain irradiation conditions (sample–anode distance, the number of plasma pulses), a block microstructure with block sizes of several tens of microns forms on the sample surfaces. This structure is likely to form via directional crack propagation upon cooling of a thin melted surface layer.

Russian Metallurgy (Metally). 2017;2017(11):928-935
pages 928-935 views

Development of a Single-Crystal Fifth-Generation Nickel Superalloy

Petrushin N.V., Elyutin E.S., Visik E.M., Golynets S.A.

Abstract

The chemical and phase compositions of a rhenium-ruthenium-containing fifth-generation VZhM8 nickel superalloy, which is intended for single-crystal turbine blades of an aviation engine, are calculated using computer simulation. VZhM8 alloy <001>, <011>, and <111> single crystals are fabricated. The microstructure, the γ/γ' misfit, the segregation coefficients of alloying elements, the dissolution temperature of the γ' phase, and the solidus and liquidus temperatures of the VZhM8 alloy single crystals in the as-cast state and after heat treatment are studied. The temperature–time dependences of the static elastic modulus, the short-term mechanical properties, and the long-term strength of the alloy single crystals are determined

Russian Metallurgy (Metally). 2017;2017(11):936-947
pages 936-947 views

Effect of Exogenous Zirconia Nanophases on the Structural Properties of the Sulfur- and Tin-Containing Nickel Melts

Anuchkin S.N.

Abstract

The surface tension and the density of the nickel melts with introduced ZrO2 nanoparticles are studied by the sessile drop method using a digital camera and computer processing of images. The revealed differently directed effects of nanoparticles on the surface tension in the Ni–Sn and Ni–S systems points to a change in the structure of the melt–gas surface layer. The nanoparticles are shown to affect the adsorption of surfactants, and the surface layer is likely to consist of adsorbed Ni + (ZrO2–surfactant) ensembles. The ZrO2 content in a metal is determined using the technique of separate determination of the zirconium content dissolved in a metal and zirconium in the form of ZrO2. It was found that, at 0.10 wt % ZrO2 initially present in a metal, 0.021–0.031 wt % ZrO2 are retained in samples; that is, about 70 rel % ZrO2 are removed to the interface in the form of ensembles. Auger spectroscopy analysis of the Ni–Sn–ZrO2 surface film detected 5–10 rel % Zr in the surface layer.

Russian Metallurgy (Metally). 2017;2017(11):948-956
pages 948-956 views

Volume and Surface Properties of a Bismuth-Containing Separating Nickel Melt

Filippov K.S.

Abstract

The influence of a bismuth impurity on the properties of solid and liquid alloys in the concentration range that obeys Henry’s law is considered. The structural and physicochemical properties, specifically, the density and the surface tension, of real melts are studied on relatively pure metals. The changes in the properties of the melts are estimated from changes in the temperature dependences of the density and the surface tension upon heating and cooling and in the concentration dependences of these parameters at a constant temperature. These dependences exhibit a correlation between the volume and surface properties of the melts: the density and the surface tension increase or decrease simultaneously. The introduction of bismuth in the nickel melt is accompanied by the appearance of a relatively strong compression effect (i.e., a decrease in the melt volume). At a certain bismuth content in the melt, the compression effect weakens because of the appearance of an excess phase or its associates and melt separation.

Russian Metallurgy (Metally). 2017;2017(11):957-961
pages 957-961 views

Electrochemical Behavior of an Amorphous and Nanocrystalline Fe79P13Si5V3 Alloy in a Damp SO2-Contaminated Atmosphere

Vavilova V.V., Korneev V.P., Gavrilov D.A., Anosova M.O.

Abstract

The electrochemical behavior of amorphous and nanocrystalline soft magnetic Fe79P13Si5V3 alloy in a 0.1 M Na2SO4 solution has been studied. Mössbauer studies show that the electrochemical characteristics of the alloy are comparable with those of an Finemet Fe77Si13B7Nb2.1Cu0.9 alloy, whereas the studied alloy is inexpensive and can be prepared using natural alloy ferrophosphorus containing vanadium and silicon.

Russian Metallurgy (Metally). 2017;2017(11):962-967
pages 962-967 views

Effect of Alloying on the Strength Properties and the Hardening Mechanisms of Nitrogen-Bearing Austenitic Steels after Hot Deformation and Annealing

Bannykh I.O.

Abstract

The main mechanisms of hardening nitrogen-bearing austenitic steels that operate under various thermomechanical treatment conditions at various steel compositions are considered. The strength properties of the steels are shown to depend on the content of interstitial elements, namely, carbon and nitrogen, and the influence of these elements on the stacking fault energy is estimated. The ratios of the main alloying elements that favor an increase or a decrease in the stacking fault energy are found to achieve the desirable level of strain hardening provided that an austenitic structure of steel is retained.

Russian Metallurgy (Metally). 2017;2017(11):968-973
pages 968-973 views

Effect of the Initial State of a Steel 38KhN3MFA Billet on the Microstructure and the Mechanical Properties of Seamless Pipes

Vorob’ev R.A., Dubinskii V.N., Sorokina S.A.

Abstract

The effect of the initial structure of 38KhN3MFA steel on the mechanical properties of heattreated seamless pipes is studied. It is found that satisfactory macrostructure, strength, and plastic characteristics are insufficient to achieve the required set of service properties of the end product in the presence of a structural heterogeneity in tubular billets. A banded structure can cause a substantial scatter of the mechanical properties of the end product and a decrease in the impact toughness of the steel. It is shown that, in the presence of a banded structure, the required mechanical properties of the end product made of 38KhN3MFA steel can be achieved by correcting the final heat treatment conditions.

Russian Metallurgy (Metally). 2017;2017(11):974-979
pages 974-979 views

Formation of Titanium Boride in the Surface Layer of an Iron–Carbon Alloy Casting

Ovcharenko P.G., Leshchev A.Y., Chekmyshev K.E., Makhneva T.M.

Abstract

The main stages of titanium boride formation in alloyed surface layers on iron–carbon alloy castings are considered. Surface alloying was performed by self-propagating high-temperature synthesis in alloying compositions during lost-foam casting. Titanium and ferrotitanium are used in alloying compositions to ensure synthesis, which is initiated by the melt thermal energy during casting formation. The thermal effects of the main reactions of titanium boride formation in various alloying compositions are compared. The microstructure, the phase composition, and the hardness of the alloyed surface layers are studied.

Russian Metallurgy (Metally). 2017;2017(11):980-983
pages 980-983 views

Relation between the Hardness and the Strength of Gray Cast Iron with Allowance for the Structural Parameters

Baron A.A., Palatkina L.V.

Abstract

The factors that affect the relation between ultimate tensile strength σu and hardness HB of gray cast iron with flaked graphite are studied. The scatter of the ultimate tensile strengths at a given hardness is shown to be caused by one of the primary structure parameters, namely, the volume fraction of primary austenite dendritic crystals. The dependences derived in this work can be used to increase the accuracy of a rapid estimation of the quality of cast iron ingots.

Russian Metallurgy (Metally). 2017;2017(11):984-988
pages 984-988 views

Estimation of the Ultimate Tensile Strength of Steel from Its HB and HV Hardness Numbers and Coercive Force

Sandomirskii S.G.

Abstract

A formula is derived to accurately describe the tabulated relation between the Brinell (HB) and Vickers (HV) hardnesses of steel over the entire range of their possible variation. This formula and the formulas describing the relation between the HB hardness of chromium–molybdenum and chromium–nickel steels and their ultimate tensile strength σu are used to analyze the change in σu of 38KhNM steel upon quenching and tempering. The data that reveal a relation between σu of 38KhNM steel and its coercive force are obtained.

Russian Metallurgy (Metally). 2017;2017(11):989-993
pages 989-993 views

Study of the Electronic Properties of Liquid Metals Using Acoustic Data

Tekuchev V.V., Kalinkin D.P., Ivanova I.V.

Abstract

For the first time, the electronic properties of liquid metals (charge carrier concentration, relaxation frequency, effective concentration of conduction electrons), including all groups of the periodic system (Na, Mg, La, Hf, Nb, Cr, Mn, Fe), have been studied in wide temperature range using acoustic data.

Russian Metallurgy (Metally). 2017;2017(11):994-997
pages 994-997 views

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