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卷 60, 编号 9-10 (2019)

Aluminum Alloys

Effect of Iron and Manganese Content on the Structure of Cast Article from Aluminum Alloy AK12

Bogdanova T., Merkulova G., Gil’manshina T.

摘要

The effect of manganese and iron on the structure of AK12 silumin is studied by microscopic x-ray diffraction and spectrum analyses. Experimental alloys with Fe : Mn = 1 : 0, 1 : 0.5, 1 : 0.7 and 1 : 1 are investigated. Quantitative analysis of the microstructure is performed. The hub zone is studied for two models of car wheels. Recommendations for alloying AK12 silumin with manganese and iron for raising its mechanical characteristics are given.

Metal Science and Heat Treatment. 2019;60(9-10):555-559
pages 555-559 views

Article

X-Ray Diffraction Analysis of Ultrasound-Treated Alloy 6061 by Rietveld Method

Chen F., Tang B.

摘要

Aluminum alloy 6061 is studied after an ultrasonic treatment conducted at different vibration amplitudes in the casting process. The alloy is subjected to a diffraction analysis with processing of the spectra by the Rietveld method using the MAUD (Materials Analysis Using Diffraction) software. The texture parameters, the rms strain, the lattice parameter, and the crystallite size are determined by the Rietveld technique. It is shown that the porosity of the alloy deceases considerably after the ultrasonic treatment, which also affects positively the texture of the alloy.

Metal Science and Heat Treatment. 2019;60(9-10):574-579
pages 574-579 views

Formation of Aluminides with L12 Cubic Lattice in Alloys of the Al – Zr – Y and Al – Ti – Y Systems

Popova E., Kotenkov P., Shubin A.

摘要

The conditions of formation of metastable Zr or Ti aluminides with Y under crystallization of superheated melts of the Al – Zr – Y and Al – Ti – Y systems with hypoeutectic and hypereutectic compositions with respect to yttrium are studied. Complex Al3(Zr0.67Y0.33) and Aln(Ti0.67Y0.33) aluminides with cubic lattices are shown to form due to crystallization of the Al – Zr – Y and Al – Ti – Y melts hypereutectic with respect to yttrium after superheating by 300°C above the liquidus temperatures.

Metal Science and Heat Treatment. 2019;60(9-10):566-570
pages 566-570 views

Microstructure and Mechanical Properties of Composite Materials Based on the Al – Si – Mg System Reinforced with SiC Particles and Obtained by Pressure Crystallization

Churyumov A., Mohamed I.

摘要

Composite materials based on aluminum alloy Al – 9% Si – 0.6% Mg are obtained by stirring ceramic particles of silicon carbide into the melt and subsequent pressure crystallization. The effect of the content of ceramic particles on the properties of the composites is studied. It is shown that the joint use of two operations, i.e., stirring-in of particles and pressure crystallization, lowers the porosity and improves the distribution of particles in the structure. The composite materials obtained possess high mechanical properties and promise successful application in the automotive and aerospace industries.

Metal Science and Heat Treatment. 2019;60(9-10):571-573
pages 571-573 views

Possibility of Elevation of Mechanical Properties of Sand-Cast Copper Silumins

Medvedeva S., Zolotarevskii V., Yakovtseva O.

摘要

The effect of heat treatment modes of copper silumins with 4% Cu and different concentrations of silicon and magnesium crystallized in sand molds on their microstructure and mechanical properties is studied. It is shown that the level of the strength and ductility parameters of the copper silumins after the treatment depends primarily on the degree of dissolution of phase CuAl2 and that the concentration of magnesium in copper silumins with 4% Si + 4% Cu should not exceed 0.1 – 0.12%, which is sufficient for raising the strength characteristics without noticeable degradation of the ductility. The optimum mode for aging of alloy Al – 4% Si – 3.9% Cu – 0.13% Mg (160°C, 8 h), which provides σ0.2 = 330 MPa, σr = 400 MPa and δ = 2%, is determined by computation.

Metal Science and Heat Treatment. 2019;60(9-10):560-565
pages 560-565 views

Effect of Two-Stage Austenitization on Microstructure and Microhardness of Austenitic-Ferritic Cast Iron

Zhao K., Jiang Y.

摘要

Comparative analysis of the microstructure and microhardness of austenitic-ferritic high-strength iron after heat treatments involving single-stage and double-stage quenching from the austenitic or intercritical temperature ranges and tempering is performed with the use of dilatometry, measurement of microhardness, and optical and scanning electron microscopy. The possibility of the use of two-stage austenitization for heat treatment of austenitic-ferritic cast irons for raising their properties is studied.

Metal Science and Heat Treatment. 2019;60(9-10):602-605
pages 602-605 views

Modeling and Optimization of the Effect of Sintering Parameters on the Hardness of Copper/Graphene Nanosheet Composites by Response Surface Methodology

Ponraj N., Azhagurajan A., Vettivel S., Sahaya Shajan X., Nabhiraj P., Haiterlenin A.

摘要

Composites obtained by powder metallurgy from a mixture of copper powders and graphene nanosheets are studied. The response surface methodology is used to design the regression dependence of the HRC hardness of the composites on the temperature, the duration of the sintering, and the sintering heating rate. Adequacy of the model for predicting the hardness of the composites is demonstrated. Optimum parameters for sintering copper/graphene nanosheet composites are determined.

Metal Science and Heat Treatment. 2019;60(9-10):611-615
pages 611-615 views

Effect of Electron Beam Power Density on the Structure of Titanium Under Non-Vacuum Electron-Beam Treatment

Ivanov I., Thoemmes A., Skiba V., Ruktuev A., Bataev I.

摘要

The structure of surface layers of titanium alloy OT4 subjected to non-vacuum electron-beam treatment with power density of the beam equal to 0.28 – 0.90 kW/cm2 is analyzed. The microstructure of different zones of the material after the treatment and the crystallographic texture appearing in the surface layers as a result of the electron-beam impact are studied. The microhardness of the remelted layers and of the heat-affected zone is measured. Mathematical modeling is used to obtain the distribution of the temperatures and the heating and cooling rates over cross section of the treated material.

Metal Science and Heat Treatment. 2019;60(9-10):625-632
pages 625-632 views

Structure and Properties of Functional Self-Fluxing Nickel-Containing Coatings Obtained by Non-Vacuum Electron-Beam Cladding

Egorova A., Matts O., Zimoglyadova T., Saage H., Pasichnik V.

摘要

The microstructure of self-fluxing Ni – Cr – Si – B coatings formed on steel plates with the use of non-vacuum electron-beam cladding is studied. The effect of the structure and phase composition of the coatings on the level of their hardness is determined.

Metal Science and Heat Treatment. 2019;60(9-10):633-640
pages 633-640 views

Raising the Resistance of Chromium-Nickel Steel to Hydroabrasive Wear by Non-Vacuum Electron-Beam Cladding with Boron

Bushueva E., Grinberg B., Bataev V., Drobyaz E.

摘要

The effect of the structural transformations during non-vacuum electron-beam cladding of amorphous boron powder on the hydroabrasive wear resistance of the surface layers of a chromium-nickel austenitic steel is studied. It is shown that the cladding yields a coating with densely arranged borides. An x-ray method is used to show that the modified layer consists virtually fully of Fe2 B iron borides. This structure raises the hydroabrasive strength of steel 12Kh18N9T by a factor of 1.5 – 2.

Metal Science and Heat Treatment. 2019;60(9-10):641-644
pages 641-644 views

Formation of Coatings on Titanium Alloys by Melting with a Beam of Relativistic Electrons

Lozhkina E., Chuchkova L., Belov A.

摘要

High-strength coatings deposited on billets of titanium alloy VT1-0 by the method of electron-beam melting of a mixture of boron carbide, titanium and fluorine flux powders are studied. Metallographic and x-ray diffraction analyses and wear tests of specimens with modified layers are performed, and the microhardness of the coatings is determined. The microhardness of the surface and the wear resistance of alloy VT1-0 grow considerably after the deposition of coatings from a powder mixture with 30% boron carbide.

Metal Science and Heat Treatment. 2019;60(9-10):645-650
pages 645-650 views

Structure and Phase Composition of Biomedical Alloys of the Ti – Nb System in Cast Condition and After Heat Treatment

Thoemmes A., Ivanov I., Ruktuev A., Lazurenko D., Bataev I.

摘要

The effect of additions of niobium in an amount of from 20 to 35 wt.% on the structure and properties of two-component Ti – Nb alloys is studied in cast condition and after a homogenizing annealing. The structure of the alloys is determined by optical and scanning electron microscopy, x-ray spectrum analysis and diffraction of synchrotron radiation. The lattice parameters of the formed phases and the mechanical properties of the alloys are assessed.

Metal Science and Heat Treatment. 2019;60(9-10):659-665
pages 659-665 views

Structure and Properties of Steel 40Kh2N2MA After Thermomechanical Treatment with Martensitic-Bainitic Transformation of Austenite

Popelyukh A., Nikulina A.

摘要

Special features of structure formation in steel 40Kh2N2MA are studied after a high-temperature thermomechanical treatment with martensitic-bainitic transformation of austenite. It is shown that the treatment produces a mixed structure represented by alternating extended regions of tempered martensite and lower bainite. The treatment raises substantially the impact toughness and the crack resistance of the steel. The process is the most effective for hardening alloy steels with enhanced stability of supercooled austenite.

Metal Science and Heat Treatment. 2019;60(9-10):666-673
pages 666-673 views

Formation of Transition Zones Under Spark Plasma Sintering of Dissimilar Steels

Nikulina A., Timofeev V., Gradusov I., Ivashutenko A.

摘要

Results of mathematical simulation of the distribution of the concentrations of carbon and alloying elements in the zone of interaction of dissimilar microvolumes formed by spark plasma sintering of particles of steels 12Kh18N10T and U8 at various sintering temperatures and times, results of investigations of the structure of the specimens, and results of a regression analysis of experimental data are presented. The laws of formation of transition zones are described with the use of regression analysis based on the generalized lambda-distribution and on the method of truncated least squares. The processed data make it possible to identify the effect of the sintering mode on the structure of the transition zones. The results of the diffraction studies and their statistical analysis prove the results of the statistical simulation of the chemical composition.

Metal Science and Heat Treatment. 2019;60(9-10):680-685
pages 680-685 views

Formation of Structure and Properties of Titanium Under Laser Surface Alloying with Nickel and Manganese

Muratov V., Morozova E.

摘要

The effect of laser surface alloying with nickel and manganese on the structure, phase composition, microhardness, and fretting resistance of the surface of titanium is studied. Treatment modes improving the structure and properties of the surface layers of titanium are determined.

Metal Science and Heat Treatment. 2019;60(9-10):589-593
pages 589-593 views

Metal Science and Heat Treatment Volume 60, Number 9

Metal Science and Heat Treatment. 2019;60(9-10):553-554
pages 553-554 views

Metal Science and Heat Treatment Volume 60, Number 10

Metal Science and Heat Treatment. 2019;60(9-10):616-618
pages 616-618 views

Titanium Alloys

Thermal Effect on the Structural and Phase Condition and Mechanical Properties of Ultrafine-Grained Titanium Alloy VT16 in the Temperature Range of 293 – 923 K

Grabovetskaya G., Ratochka I., Mishin I., Lykova O., Zabudchenko O.

摘要

The effect of pre-recrystallization annealing on the evolution of the structural and phase state and the deformation and fracture behavior of ultrafine-grained titanium alloy VT16 obtained by pressing with change of the deformation axis and gradual lowering of the temperature within 1023 – 723 K is studied. It is shown that the process of pre-recrystallization annealing is accompanied by retrogression of the strained structure, which lowers the strength characteristics, and by a β → α phase transformation and redistribution of the alloying elements, which keep the strength properties at a high level.

Metal Science and Heat Treatment. 2019;60(9-10):580-588
pages 580-588 views

Heat Treatment

Effect of Heat Treatment on Dendritic Segregation and High-Temperature Strength of Single Crystals of Ni3Al-Base Rhenium-Alloyed Intermetallic Alloys

Povarova K., Bazyleva O., Drozdov A., Morozov A., Arginbaeva E., Antonova A.

摘要

The nature of stability of dendritic microsegregation of rhenium in single crystals of intermetallic (γ′ + γ) alloys based on γ′-Ni3Al is determined under a high-temperature heat treatment and under creep and endurance tests. It is assumed that steady dendritic microsegregation of rhenium is a factor determining the high high-temperature strength of rhenium-containing (γ′ + γ) alloys based on γ′-Ni3Al.

Metal Science and Heat Treatment. 2019;60(9-10):594-601
pages 594-601 views

Simulation

Simulation of the Kinetics of Dynamic Recrystallization of Alloy KhN55MBYu-VD During Hot Deformation

Khomutov M., Churyumov A., Pozdnyakov A., Voitenko A., Chereshneva A.

摘要

A facility for physical simulation is used to plot dependences of flow stress on the degree of deformation in the temperature range from 1000 to 1230°C at deformation rates from 0.1 sec–1 to 50 sec–1 for alloy KhN55MBYu-VD. The dependences obtained and the results of the determination of grain sizes are used to calculate the coefficients for models of the kinetics of dynamic recrystallization based on a Johnson–Mehl–Avrami–Kolmogorov-type equation and of growth of dynamically recrystallized grains. The simulation of the grain size variation during dynamic recrystallization has shown that the deviation of the computed data from the experimental ones does not exceed 15%.

Metal Science and Heat Treatment. 2019;60(9-10):606-610
pages 606-610 views

High Plastic Deformations and High Cooling Rates at the Interface of Explosion-Welded Materials

Bataev I., Ivanov I., Malyutina Y., Émurlaev K., Émurlaeva Y.

摘要

Results of mathematical simulation of processes of plastic deformation, heating and cooling of steel plates during high-speed collision are presented. The method of hydrodynamics of smoothed particles is used to simulate the processes of plastic deformation and of the corresponding heating. The results of the simulation agree well with the experimental data and make it possible to explain the special features of structures observed in explosion-welded steel billets.

Metal Science and Heat Treatment. 2019;60(9-10):674-679
pages 674-679 views

Electron-Beam Treatment

Surface Hardening of Titanium Under Non-Vacuum Electron-Beam Cladding of an Aluminum-Containing Powder Mixture

Bataev I., Lazurenko D., Golkovskii M., Bataev A., Matts O.

摘要

Special features of the structure of surface layers formed on billets of commercial-purity titanium VT1-0 by cladding a powder aluminum-titanium mixture with an electron beam removed into air atmosphere are studied. X-ray phase analysis and transmission electron microscopy are used to show that the material remelted by the electron beam is Ti3Al titanium aluminide. The hardness of the deposited layer is 540 – 610 HV. The behavior of the material is studied under the conditions of sliding friction and friction against fixed abrasive particles. The results reflect decrease in the friction factor and increase in the wear resistance of the clad material as compared to commercially pure titanium.

Metal Science and Heat Treatment. 2019;60(9-10):619-624
pages 619-624 views

Heat and Thermomechanical Treatment

Effect of Hardening Heat Treatment on the Structure and Properties of a Three-Layer Composite of Type ‘VT23 – 08ps – 45KhNM’ Obtained by Explosion Welding

Lazurenko D., Bataev I., Mali V., Esikov M., Bataev A.

摘要

Bimetals produced by explosion welding of titanium alloy VT23 and steel 45KhNM through an intermediate layer of steel 08ps followed by a heat treatment consisting of quenching and tempering are studied. The three-layer composite is subjected to metallographic analysis prior to and after the heat treatment with the help of an optical microscope and a scanning electron microscope equipped with an energy dispersive analyzer. The chemical composition and the hardness of the welded materials and of various regions of the weld are determined, and the changes in these parameters after the quenching and tempering are assessed.

Metal Science and Heat Treatment. 2019;60(9-10):651-658
pages 651-658 views